Description
Wave Soldering Machine – 200 SC (Carrier Type)
Overview
The Wave Soldering Machine – 200 SC (Carrier Type) is a high-performance single-wave soldering system for PCB mass production. It delivers reliable soldering for through-hole and selective SMD components with consistent joints, high throughput, and minimal defects. With precise temperature control, robust conveyors, and titanium alloy solder pot, it supports lead-free processes. Ideal for automotive, consumer, telecom, industrial, and medical electronics.
Benefits
High Productivity: Faster throughput, reduced cycle times.
Consistent Quality: Defect-free joints, less human error.
Lead-Free Ready: Durable titanium solder pot.
Key Features
Single-Wave Tech: Reduces bridging/skips, ensures coverage.
PLC + HMI: Real-time monitoring, easy digital control.
PID + SSR Heating: Stable solder bath & preheaters, energy efficient.
Automatic Conveyor (200 mm): Smooth vibration-free PCB transport.
Foam Fluxer: 2–10 µm candle with auto economy mode.
Titanium Solder Pot (215 kg, 300°C): Corrosion-resistant, long life.
Ceramic Preheater (800 mm): Even heating, insulated for efficiency.
2 Air Fans Cooling: Prevents cracks, ensures durability.
Finger Cleaning System: Keeps contact clean, prevents contamination.
Pneumatic Control: Pressure gauge + solenoid valve for precise flux spraying.
Main Parts
Solder Bath: Steel, SMT/Lambda nozzles, PID + PLC control, reduced dross.
Pre-Heater: 800 mm ceramic zone, even heating, PID stable.
Fluxer & Knife: ROHS-compliant, economy mode, independent control.
Conveyor: Chain type, aluminium, AC motor + VFD.
PCB Carrier: Aluminium with steel/titanium fingers, adjustable.
Control Panel: PLC + HMI, VFD motors, MCBs & relays.
Pneumatic System: Gauge + solenoid valve for air/flux control.
Process Parameters
Preheating: Up to 85°C to avoid thermal shock.
Wetting Time: Strong solder-pad adhesion.
Dwell Time: 2–4 s for reliable joints.
Soldering Time: 5–10 s defect-free soldering.
Cooling: Forced-air prevents cracks & stress.
Applications
PCB Lines: Reliable soldering at scale.
Consumer: TVs, gadgets, appliances.
Automotive: ECUs, dashboards, sensors.
Industrial: Power boards, automation systems.
Telecom: Routers, switches, modules.
Medical: Diagnostic & precision devices.
Advantages
Optimized speed for mass production.
Defect-free, consistent solder joints.
Low energy costs with PID heating.
Long-life solder pot (steel/titanium).
User-friendly PLC + HMI interface.
Reduced downtime & maintenance.
Supports varied PCB sizes/components.
Ensures durable, high-reliability joints.
Specifications
| Model | WSM 200 SC |
|---|---|
| Air Pressure | 40 PSI |
| Control Mode | PID SSR |
| Solder Pot Material | Special Steel high grade |
| Solder Bath Power | 6 KW |
| Preheating Method | Heating Element |
| solder pot temperature | Up to 300℃ |
| Solder Pot Material | Special Steel high grade |
| Preheating Zones / Length | 800 mm |
| Candle Pipe | 2-10 micron |
| Air Consumption | 4.0 cfm (30 PSI) |
| Solder Pot style | Mechanical Motor drive |
| Warm-up Time | 15 min (150°C setting) |
| Air Pressure | 40 PSI |
| Conveyor Angle | 4°–8° |
| Foam Height | 10 mm |
| Conveyor Height | 750+/-20 (mm) |
| Solder Pot style | Mechanical Motor drive |
| Conveyor Height | 750+/-20 (mm) |
| Foam width | 14 mm |
| Flux Bath capacity | 4 Ltr. |
| Conveyor Speed | Max 2.5 m/min (Normal 0.8 mtr/min) |
| Pre Heater Power | 1.8 KW |
| PCB Width | 60 -250mm |
| solder pot temperature | Up to 300℃ |
| Finger | Special Steel with hook (Optional: Titanium Finger) |
| Solder Bath Power | 6 KW |
| Air Consumption | 4.0 cfm (30 PSI) |
| solder pot capacity | 215 Kg |
| Finger | Special Steel with hook (Optional: Titanium Finger) |
| solder pot capacity | 215 Kg |
| Conveyor Angle | 4°–8° |
| Power Supply | 440V AC, 50Hz, 3 Phase, 5 wires |
| Wave Type | Single Wave Carrier Type |
| Foam width | 14 mm |
| Dimensions | 2800 X 1200 X 1000 mm |
| Conveyor Speed | Max 2.5 m/min (Normal 0.8 mtr/min) |
| Operating Power | 4 kW |
| Warm-up Time | 15 min (150°C setting) |
| Control Mode | PID SSR |
| Construction | Table Top |
| Preheating Zones / Length | 800 mm |
| Candle Pipe | 2-10 micron |
| Control System | Touch Screen + PLC |
| Wave Height | 0-8 mm |
| Start-up Power | 8 kW |
| Pre Heater Power | 1.8 KW |
| Weight | 280 Kg |
| Wave Width | 220 mm |
| PCB Width | 60 -250mm |
| Flux Bath capacity | 4 Ltr. |
| Preheating Method | Heating Element |
| Foam Height | 10 mm |
