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'precision jumper wire manufacturing'

Items tagged with 'precision jumper wire manufacturing'

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Preforming Machines

Automatic Jumper Forming Machine – JMP 681 by Estovir Technologies The JMP 681 Automatic Jumper Forming Machine by Estovir Technologies is engineered for high-speed and precision forming of Tin Wire/ Copper Wire/Soft Wire used in PCB assembly and electronics manufacturing. This fully automatic machine streamlines the cutting, bending, and forming process, ensuring uniform quality, efficiency, and reduced manual labor in production lines. Compact, durable, and easy to integrate, the JMP 681 is the perfect solution for mass production of jumper wires with consistent accuracy. Key Features of Automatic Jumper Forming Machine – JMP 681 High Output Capacity Produces up to 6500 jumper wires per hour, ideal for large-scale production. Ensures faster turnaround and optimized workflow. Fully Automatic Operation Eliminates manual cutting and bending. Guarantees consistent, repeatable quality across all components. Compact & Durable Design Dimensions: 320 × 300 × 450 mm, Weight: 37 Kg. Easy to integrate into existing production setups with minimal space requirement. Precision Wire Forming Handles tin wires of Ø 0.4 – Ø 0.7 mm with accurate bending and shaping. Ensures reliable jumper connections for electronics assemblies. Customizable Settings Adjustable jumper length, bend angle, and leg height. Flexible to meet different PCB design requirements. Applications of Automatic Jumper Forming Machine – JMP 681 PCB & Electronics Assembly Lines – Streamlined jumper wire forming for circuit boards. Consumer Electronics Manufacturing – Reliable for devices requiring precision wiring. Automotive Electronics – Consistent performance in high-demand automotive circuits. Industrial Electronics – Supports mass production with uniform accuracy. Contract Manufacturing Units – High output capacity makes it suitable for outsourcing projects. Why Choose JMP 681? High-volume output for mass production Operator-friendly with minimal manual work Compact, durable, and easy-to-integrate design Cost-efficient solution reducing labor and errors Backed by Estovir Technologies – Trusted in Electronics Manufacturing

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Preforming Machines

Automatic De-Taping Machine for Taped Radials – UAP 850 R High-Speed, Precise & Reliable De-Taping Solution The Automatic De-Taping Machine for Taped Radials – UAP 850 R by Estovir Technologies is an advanced motorized solution designed for fast and accurate cutting of taped radial components. As the upgraded version of the MAP 860 R, this de-taping machine delivers superior speed, consistency, and efficiency for high-volume electronics and PCB manufacturing. Technical Specification: Model: UAP 850 R Output Capacity: Up to 10,000 pcs/hr Lead Diameter: Ø 0.4 mm – Ø 0.8 mm (soft wire) Power Source: 220V AC, 50 Hz Operation Type: Motorized / Automatic Dimensions: 370 mm × 160 mm × 205 mm Weight: 8 kg Component Forming Specification A (Lead Body Length): 3.5 – 40 mm B (Lead Length): 3.6 – 15 mm W (Lead Wire Diameter): Ø 0.4 – Ø 0.8 mm Key Features of UAP 850 R Automatic De-Taping Machine Motorized Automatic Operation – Minimizes manual intervention for reliable, consistent output. High-Speed Performance – Processes up to 10,000 components per hour, ideal for large-scale manufacturing. Precision Cutting Mechanism – Handles soft wire leads up to 0.8 mm with clean and uniform cuts. Compact & Space-Saving Design – Dimensions: 370 × 160 × 205 mm, perfect for small workspaces. Energy Efficient – Runs on less than 100 W power consumption. Low Maintenance & Long Life – Built with industrial-grade durability for extended use. Applications of the Automatic De-Taping Machine The Automatic De-Taping Machine for Taped Radials – UAP 850 R is versatile and widely used across industries where precision and high-speed output are critical: Electronics manufacturing – De-taping resistors, capacitors, and other radial components. Automotive electronics – Ensures accurate preparation of large-volume components. Consumer electronics assembly – Handles small, delicate taped parts with precision. PCB manufacturing – Streamlines taped component processing. Appliance & device production – Ideal for bulk taped radial leads. Why Choose Estovir Technologies' UAP 850 R? Engineered for Speed & Accuracy – Consistent results with every cycle. Adaptable & Space-Saving – Compact size with adjustable speed control. Reliable & Energy-Efficient – Consumes minimal power while delivering maximum output. Built for Durability – Industrial-grade construction with minimal maintenance requirements. If your production demands speed, precision, and reliability, the Automatic De-Taping Machine for Taped Radials – UAP 850 R is the perfect solution. With its compact size, high output capacity, and low energy usage, this machine significantly improves productivity while maintaining long-term dependability. Upgrade your assembly line with the UAP 850 R from Estovir Technologies – where precision meets productivity.

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Preforming machine

The MAP 860 Manual Cut & Bend Machine for Taped Axial Components is engineered to deliver precision, efficiency, and reliability for electronics manufacturing environments. Designed by Estovir Technologies, the MAP 860 offers superior handling of taped axial components, optimizing production workflows while ensuring consistent component preparation. Key Features: 1. Precision Cutting & Bending: • High-accuracy blade system ensuring uniform cutting lengths. • Adjustable bending angles for tailored component shaping. 2. Ergonomic Design: • User-friendly manual operation reducing operator fatigue. • Compact footprint suitable for diverse workstation setups. 3. Versatile Compatibility: • Supports a wide range of taped axial upto lead Ø 0.8 mm softwire. • Adjustable guides for quick adaptation to varying tape widths. 4. Robust Construction: • Industrial-grade materials for enhanced durability and longevity. • Low-maintenance design with easy access to critical components. 5. Enhanced Throughput: • Streamlined manual operation for higher processing speeds. • Consistent output quality, minimizing rework and waste.

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WIRE PROCESSING

Digital Sleeve Cutting Machine - AWS 120 The AWS 120 Digital Sleeve Cutting Machine is a high-precision, stepper motor-driven device designed for efficiently cutting various materials such as PVC and nylon sleeves, heat-shrinkable tubing, flat ribbon cables, and shielding wires. With its advanced automation and user-friendly interface, this machine ensures accurate and consistent cuts, making it an ideal choice for industries dealing with electrical insulation, wiring harnesses, and cable manufacturing. Equipped with adjustable cutting lengths from 0.1mm to 9999.9mm and a cutting width of up to 120mm, the AWS 120 provides versatility and precision. Its high-speed operation, capable of 10800 cycles per hour, enhances productivity while maintaining top-notch accuracy. The AWS 120 operates on 220V AC power and consumes only 100W, making it an energy-efficient solution for small-scale and large-scale industrial applications. Its compact and durable design (360mm x 360mm x 300mm) and lightweight structure (29kg) ensure easy integration into any workspace. Specifications: Suitable for Cutting: ✔ PVC and Nylon Sleeves ✔ Heat-shrinkable Tubing ✔ Flat Ribbon Cable ✔ Shielding Wire Performance & Precision: ✔ Cutting Length: 0.1mm to 9999.9mm ✔ Cutting Width: 0.1mm to 120mm ✔ Cutting Speed: 10800 cycles per hour Machine Details: ✔ Motor Type: Stepper Motor Driven ✔ Dimensions: L-360mm x W-360mm x H-300mm ✔ Weight: 29 Kg Power Requirements: ✔ Voltage: 220V AC, 50Hz ✔ Power Consumption: 100W Key Features: 🔹 High-Speed Cutting – Up to 10800 cycles per hour for enhanced efficiency 🔹 Precision Cutting – Stepper motor-driven mechanism for accurate cuts 🔹 Versatile Material Handling – Cuts various sleeve and cable types 🔹 User-Friendly Operation – Simple interface for easy setup and use 🔹 Compact & Durable Design – Space-saving structure with a robust build The AWS 120 Digital Sleeve Cutting Machine is the perfect choice for businesses requiring fast, precise, and reliable cutting solutions. Its high-speed performance and versatility make it an essential tool for electrical, automotive, and industrial applications.

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Owing to our untiring efforts and dedication, we are capable of manufacturing and exporting a huge stock of Automatic IC Forming Machine. We manufacture these machines in compliance with the set international standards of quality and durability. Owing to their reliable and fast operations, these machines find their extensive applications in various academic institutions and research laboratories. Convenient to use and maintain, the stock of Automatic IC Forming Machine is delivered to clients’ end at highly discounted prices. Features: Safe and reliable High operational fluency Easy to operate and maintain Technical Specifications Output 30 second/standard IC tube Power 220V AC, 50Hz Dimensions L-1250, W-200, H-200mm Weight 12 kg

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Preforming Machines

Solder Paste Mixer – ET 500 SPM by Estovir Technologies Overview Solder Paste Mixer – ET 500 SPM Estovir Technologies the Solder Paste Mixer – ET 500 SPM, engineered to deliver perfect solder paste consistency before SMT production. Featuring a 45° dual-rotation system, it ensures uniform mixing, bubble removal, and stable viscosity—guaranteeing defect-free soldering results. With its compact design, adjustable mixing time, and built-in safety mechanisms, this mixer is ideal for SMT lines, PCB assembly, and high-precision electronics manufacturing. Key Features of Solder Paste Mixer – ET 500 SPM Dual 45° Rotation System: Ensures uniform paste mixing, bubble removal, and natural viscosity recovery. Adjustable Mixing Time: Set from 01 sec to 99 hrs using a digital LED display. High Capacity: Supports up to 1000g (2 × 500g cans) with Φ60–Φ67 mm diameter. High-Speed Performance: 400 RPM revolution and 150–300 RPM rotation for fast and consistent results. Safe & Reliable: Mixes paste without opening the can lid, preventing contamination and spills. Stable & Low Noise: Designed for vibration-free, quiet operation on production floors. Compact & Durable: Space-saving 400 × 400 × 520 mm design with rugged build. Energy Efficient: Runs on AC 220V, 50Hz, consuming minimal power. Why Choose of Solder Paste Mixer – ET 500 SPM? The ET 500 SPM delivers consistency, speed, and safety—three essentials for SMT assembly. Unlike manual mixing, its automated dual-rotation system provides repeatable results, eliminating human error. It is compact yet powerful, designed for continuous industrial use with minimal maintenance. Whether for domestic or imported solder paste, it ensures your SMT line runs at peak efficiency. Improves soldering quality Reduces defects caused by poor paste consistency Increases throughput with quick 3–5 min mixing Designed for long-term, reliable industrial performance Applications of Solder Paste Mixer – ET 500 SPM The ET 500 SPM Solder Paste Mixer is designed to deliver precise, uniform, and bubble-free solder paste consistency—making it an essential machine for SMT assembly lines and electronics production environments. By ensuring consistent viscosity, it reduces defects in solder joints and improves overall product reliability. Its compact yet high-capacity design makes it suitable for a wide range of industries that require precision soldering and efficient PCB assembly. SMT (Surface Mount Technology) production lines PCB manufacturing & prototyping units Consumer electronics & LED assembly Automotive electronic component manufacturing Telecommunication & networking equipment assembly Industrial and defense electronics production

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 18″ by Estovir Technologies Automatic DIP Soldering Machine – 14 X 18″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 18″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 18″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 18″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 18″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 18″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 14″ by Estovir Technologies Automatic DIP Soldering Machine – 14″ X 14″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 14″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 14″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 14″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 14″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 14″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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