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Preforming machine

The MAP 860 Manual Cut & Bend Machine for Taped Axial Components is engineered to deliver precision, efficiency, and reliability for electronics manufacturing environments. Designed by Estovir Technologies, the MAP 860 offers superior handling of taped axial components, optimizing production workflows while ensuring consistent component preparation. Key Features: 1. Precision Cutting & Bending: • High-accuracy blade system ensuring uniform cutting lengths. • Adjustable bending angles for tailored component shaping. 2. Ergonomic Design: • User-friendly manual operation reducing operator fatigue. • Compact footprint suitable for diverse workstation setups. 3. Versatile Compatibility: • Supports a wide range of taped axial upto lead Ø 0.8 mm softwire. • Adjustable guides for quick adaptation to varying tape widths. 4. Robust Construction: • Industrial-grade materials for enhanced durability and longevity. • Low-maintenance design with easy access to critical components. 5. Enhanced Throughput: • Streamlined manual operation for higher processing speeds. • Consistent output quality, minimizing rework and waste.

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Banking on rich industrial experiences, we are indulged in manufacturing and supplying a broad series of Universal Manual Pre Former. Our machines eliminate the risk as these are integrated by incorporating quality assured and reliable materials. All our equipments are suitable for tooling of various radial and loose axial components. The offered series of Universal Manual Pre Former is reliable to use and can be availed in different capacities and specifications. Features: High productivity Unbeatable operational efficiency Fast and reliable Further Details: Manual operation Versatile machine with variety of tool option Suitable for loose axial and radial components Easy adjustments Hardened steel tooling Ideal for low to medium volume production Technical Specifications Dimensions L-165, W-105, H-100mm Weight 1.2 Kg

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Foam Fluxer With Pre – Heater For fluxing and pre heating the PCB before Dip Soldering. The foam fluxer applies a uniform layer of flux to the PCB through a foaming tube. The air knife smoothens up the flux, and removes the axcess flux. The pre heater activates the flux, and prepares the assembly for soldering. Carrier supplied compatible with Model DIP 905 Foam Fluxer with plastic foaming tube. Digital temperature controller for pre heater. Independent Flow Control valve for air knife and fluxer. One touch pneumatic fittings for external air supply. Manual carrier movement on conveyor rails. General Dimensions L-775 W-525 H-375 Weight 20 kg Flux Bath & Air Knife Flux Bath capacity 4.0ltrs Foam width 14 Foam Height 10mm Air Consumption 20cfm at 30psi Pre Heater Power supply 220 V AC, 50Hz, 1.6 KW Standard Accessories PCB Carrier 1 No Utilities Power Connection 15 Amp Power Point Air supply Compressed Air with FR

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We are specialized in the industry by manufacturing and supplying a wide range of Wave Soldering Machine. These are especially assembled for high mass and volume manufacturing in industry. Offered range of Wave Soldering Machine is developed in compliance with defined international standards of quality and durability. In addition to this, we stringently inspect the entire series on the parameters of service life and functionality. Features: Consumes less floor space Long functional life Convenient operation Technical Specifications: Features Model WSM 200 (Single Wave) WSM 300 S (Single Wave) WSM 300D (Dual Wave) General Power Supply 220V AC, 50 Hz 1 Ph, 20A 440V AC, 50 Hz 3 Ph, 27A 440V AC, 50 Hz 3 Ph, 42A Dimensions(With Vonv. Length) L-2900 W-850 H-1100 mm L-3500 W-900 H-1800 mm L-3500 W-900 H-1800 mm Weight 180 Kg 320 Kg 380 Kg Construction Table Top1 Floor Model Floor Model SOLDER BATH Wave Width 200 mm 300mm 300mm Solder Bath Capacity 95 Kg 115 115 x 2 = 230Kg Max. Wave Height 0-8mm 0-8mm 0-8mm Warm up Time. 60min 70min 70min Solder Bath Power 2.4Kw 3.0 Kw 3.0 x 2=6.0Kw FLUXER Flux Capacity 3 Ltr 4 Ltr 4 Ltr Air Consumption 3.5 cfm(30 PSI) 4.0cfm(30 PSI) 4.0cfm(30 PSI) CONVEYOR Conveyor Speer 0-2.5 M/min 0-2.5 M/min 0-2.5 M/min Conveyor Angle 5,6,7 degree in Steps 4-10 degree step - less 4-10 degree step - less PRE-HEATER Pre Heater Length 800 mm 900 mm 900 mm Pre Heater Power 2.0 KW 3.0 KW 3.0 KW

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Preforming Machines

Loose Radial Lead Cutter – ARP 360 by Estovir Technologies The Loose Radial Lead Cutter - ARP 360 by Estovir Technologies is a compact, high-precision machine engineered for trimming loose radial component leads such as capacitors. Designed for electronics manufacturing units, it delivers clean and consistent cuts, improving productivity and reducing manual effort. With an output of 20–30 pcs/min, this 20 kg benchtop machine is ideal for PCB assembly lines and component preparation in mass production environments. Technical Specification Model: ARP 360 Component Types: Capacitors, LED & Loose Radial Components Component Body Diameter: 3–15 mm Lead Diameter: Ø0.4 – Ø1.0 mm Output Capacity: 20–30 pcs/min Power Supply: 220V AC, 50 Hz Dimensions: 500 × 400 × 450 mm Weight: 20 Kg Key Features of ARP 360 Loose Radial Lead Cutter Efficient Lead Cutting: Automatically trims loose radial component leads with accuracy and speed. Wide Compatibility: Supports body diameters ranging from 3–15 mm and lead diameters from Ø0.4 – Ø1.0 mm. Precision Mechanism: Provides clean, uniform cuts without damaging delicate electronic parts. Compact & Lightweight Design: Small footprint (500 × 400 × 450 mm) makes it easy to place on existing production lines. Durable Build: Industrial-grade materials ensure reliability for continuous use. User-Friendly Interface: Equipped with a simple control panel for quick setup and minimal training. Applications of ARP 360 Loose Radial Lead Cutter The ARP 360 is designed for industries where speed, precision, and reliability are essential in handling loose radial components. Its compact size and high cutting accuracy make it ideal for a wide range of PCB assembly and electronics manufacturing applications. Capacitor and loose radial component trimming in bulk production. PCB assembly lines requiring precise and uniform lead cutting. Consumer electronics manufacturing units. Industrial electronics production where continuous operation is needed. Benchtop cutting solution for small and mid-scale factories. Why Choose ARP 360 Loose Radial Lead Cutter? The ARP 360 by Estovir Technologies is built for manufacturers who need an affordable, compact, and efficient solution for cutting loose radial leads. With its precision cutting mechanism, durable design, and easy operation, it is trusted by professionals across the electronics industry. Accurate and consistent cutting performance. Compact benchtop design suitable for small workspaces. Reliable for continuous operation in production environments. Simple controls for quick setup and user convenience.

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Preforming Machines

Manual Forming for Taped Axials (Vertical) – MAP 301 V by Estovir Technologies Estovir Technologies introduces the MAP 301 V—a compact, efficient machine designed for manual forming of taped axial components into a vertical V-shape. The unit is ideal for dense PCB assemblies where vertical mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 V is best suited for medium-volume production across electronics, automotive, and assembly industries. Technical Specification: Model: MAP 301 V Operation Type: Manual Forming Type: Vertical V-Shape Bend Lead Diameter: Ø 0.4 mm to Ø 1.37 mm (soft wire) Component Power: 3A & 5A Diode Output Capacity: 10,000 – 18,000 pcs/hr Dimensions: 250 × 250 × 200 mm Weight: 5 kg Component Forming Parameters: A (Lead Length) 4–18 mm B (Lead Spacing from Body) 5–10 mm C (Body Gap (Min. distance between component body and bend) Minimum 3 mm D (Component Body Diameter) 5–8 mm W (Lead Wire Diameter) 0.35–1 mm P (Pitch Between Leads) 5–13.5 mm H (Overall Height) A + B + C Key Features of Manual Forming for Taped Axials (Vertical) – MAP 301 V High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision V-Shape Lead Forming: Forms components into a consistent vertical V-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (190 mm × 175 mm × 190 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance.

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Preforming Machines

Manual Forming for Taped Axials (Horizontal) – MAP 301 H by Estovir Technologies Estovir Technologies introduces the MAP 301 H—a compact, efficient machine designed for manual forming of taped axial components into a vertical U-shape. The unit is ideal for dense PCB assemblies where horizontal mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 H is best suited for medium-volume production across electronics, automotive, and assembly industries. Key Features of Manual Forming for Taped Axials (Horizontal) – MAP 301 H High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision H-Shape Lead Forming: Forms components into a consistent vertical U-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (250 X 250 X 200 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance. Why Choose Manual Forming for Taped Axials (Horizontal) – MAP 301 H? The MAP 301 H offers the perfect balance of precision, control, and productivity. Its manual crank operation provides the operator with full control, allowing for fine-tuning and customization during forming. Built with a compact, heavy-duty frame, it supports small-to-mid-scale operations that demand consistency and reliability. Whether you’re handling dense PCBs or varied lead sizes, this machine is engineered to perform. Perfect for small spaces and mobile workstations Eliminates need for electrical setup Ideal for continuous use in industrial environments Easy to operate, adjust, and maintain Designed by Estovir Technologies for long-term value Applications of Manual Forming for Taped Axials (Horizontal) – MAP 301 H MAP 301 H is widely used in manufacturing environments that require Horizontal lead forming: Electronics and PCB manufacturing lines Automotive electronic assembly units Industrial component forming and processing setups Consumer electronics and LED-based systems Component packaging and reshaping facilities Product Type Compatibility: Axial leaded components in taped form Automatic Grade: Manual (non-electric, fully mechanical)

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ESD Products

Our ESD PCB Storage Trolley is designed for electronics manufacturing, assembly lines, and R&D laboratories to ensure safe, efficient, and anti-static handling of printed circuit boards (PCBs). Built using high-quality stainless steel (SS) pipes and conductive PCB panels, these trolleys provide exceptional durability, corrosion resistance, and sleek aesthetics. KEY FEATURES • Portable & Expandable – Quick assembly and dismantling for flexible workspaces. • Robust & Durable Build – Corrosion-resistant stainless steel ensures long-term reliability. • High Storage Capacity – Holds up to 300 PCBs in multiple slots. • Anti-Static Protection – Conductive castors and chains minimize ESD risks. • Heat Resistant – Withstands temperatures up to 150°C. • Smooth Mobility – 100mm conductive rubber wheels for effortless movement. • Ergonomic & Sleek Design – Efficient, space-saving, and professional aesthetics Surface Resistance: 10⁴ – 10⁹ Ω Main Material: SS 304 and Conductive PP Plate Ambient Temperature: Max. 60°C Tube Thickness: 0.9mm ± 8C

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ESD Products

Our ESD PCB Storage Trolley is designed for electronics manufacturing, assembly lines, and R&D laboratories to ensure safe, efficient, and anti-static handling of printed circuit boards (PCBs). Built using high-quality stainless steel (SS) pipes and conductive PCB panels, these trolleys provide exceptional durability, corrosion resistance, and sleek aesthetics. KEY FEATURES • Portable & Expandable – Quick assembly and dismantling for flexible workspaces. • Robust & Durable Build – Corrosion-resistant stainless steel ensures long-term reliability. • High Storage Capacity – Holds up to 300 PCBs in multiple slots. • Anti-Static Protection – Conductive castors and chains minimize ESD risks. • Heat Resistant – Withstands temperatures up to 150°C. • Smooth Mobility – 100mm conductive rubber wheels for effortless movement. • Ergonomic & Sleek Design – Efficient, space-saving, and professional aesthetics Surface Resistance: 10⁴ – 10⁹ Ω Main Material: SS 304 and Conductive PP Plate Ambient Temperature: Max. 60°C Tube Thickness: 0.9mm ± 8C

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