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'leadfree soldering operations'

Items tagged with 'leadfree soldering operations'

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Conveyor

MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Overview of MI Line Motorized Single-Side Conveyor – 7.3 Mtr (24’) The MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) by Estovir Technologies is a high-performance chain-type conveyor engineered for manual insertion (MI) lines in PCB assembly and electronics manufacturing. Single-sided operation, with operators working on one side, makes it highly efficient for directly transferring PCBs to the Wave Soldering Machine (finger type). In this conveyor line, the PCB moves on a chain conveyor, guided at its edges. As the PCB progresses, operators sequentially insert designated components into their respective locations. By the end of the line, all components are inserted, and the board is ready for soldering. The PCB edges are securely guided, and the conveyor channels are adjustable to accommodate different PCB widths, ensuring smooth and precise handling. Built with a durable aluminium (40×40) or powder-coated steel frame, the MI Line offers an ergonomic working height (900 mm ±25 mm), adjustable bin trays, and variable-speed control (0.75–1.7 m/min) powered by a 3-phase induction motor. Its ESD-safe design, fire-hazard-free construction, and operator-friendly features make it ideal for high-volume production environments, including automotive, medical device, and consumer electronics industries. Key Features of MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Single-Side Operation Designed for efficient manual insertion lines where operators work from one side. Ideal for seamless integration with wave soldering machines. Chain Conveyor with Adjustable Channels Special aluminium extrusion channels with low-friction nylon-roller chain ensure smooth PCB transport. Adjustable PCB guide channels for handling PCBs of different sizes (50 mm – 350 mm). Ergonomic & Operator-Friendly Design Comfortable 900 mm ±25 mm working height reduces operator fatigue. Powder-coated steel work platform for durability and stable handling. Precision Speed Control Variable speed range 0.75 – 1.7 m/min for optimal synchronization with component insertion and wave-soldering lines. Integrated AC drive control panel for easy adjustment. Integrated Safety Features Equipped with emergency stop switches at both ends. Power-failure interlock and MCB electrical protection ensure safe operations. Optimized Workflow Accessories Adjustable bin trays for organized component handling. Integrated LED tube lighting (without wiring) for a well-lit working area. Steel display board for magnetic drawings for quick reference. Fire-Hazard-Free Build Made with non-flammable, wood-free materials to meet strict industrial safety standards. Customization Options Every production line is unique, and the MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) is designed to adapt seamlessly to your specific needs. We provide extensive customization to ensure the conveyor integrates perfectly with your workflow, improves productivity, and maximizes operational efficiency. From adjusting dimensions to fine-tuning speed controls and adding operator-friendly features, the conveyor can be tailored for a wide range of industrial environments. Length & Height: Customizable conveyor length (standard 7 m / 24’) and adjustable height to fit your layout. PCB Width: Adjustable guide channels accommodate PCB sizes from 50 mm to 350 mm. Structure Material: Choice of aluminium (40×40) for lightweight durability or powder-coated steel for added strength and corrosion resistance. Speed Control: Fine-tuned speed adjustments to synchronize with different stages of assembly or soldering processes. Lighting & Electrical Setup: Optional integrated wiring for LED lighting, power sockets, and tool connections. Accessories: Add-ons like adjustable bin trays, tool sliders, magnetic display boards, and shelving to improve productivity and workflow organization. Applications of MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) The MI Line Motorized Single-Side Conveyor is built to optimize efficiency in manual insertion and pre-soldering assembly lines. Its reliable chain conveyor, adjustable PCB channels, and ergonomic design ensure smooth and precise component handling, even in demanding manufacturing environments. From small-scale PCB assembly to high-volume industrial production, it provides dependable support across multiple industries. Manual Component Insertion: Efficiently supports resistors, capacitors, connectors, and other through-hole components. PCB Inspection & Testing: Offers stable and safe PCB transfer during critical quality control and inspection stages. Wave-Soldering Preparation: Moves fully populated PCBs seamlessly from the MI line to the wave-soldering machine. High-Precision Manufacturing: Suitable for automotive, consumer electronics, and medical device production where precision handling is essential. ESD-Sensitive Assembly Lines: Protects sensitive components from static discharge during transfer and assembly. Flexible Industrial Applications: Adapts to diverse workflows in electronics, aerospace, and other high-tech manufacturing sectors. Why Choose MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) from Estovir Technologies Choosing the right conveyor system is crucial for maintaining productivity, reducing downtime, and ensuring long-term operational reliability. With Estovir Technologies, you gain a partner that delivers advanced engineering, robust quality, and excellent after-sales support tailored to your production needs. Our focus on operator comfort, product durability, and process efficiency makes the MI Line conveyor the preferred choice for leading manufacturers. Proven Expertise: Backed by decades of experience in PCB assembly line automation with successful installations across industries. Operator-Centric Design: Ergonomically designed with organized bins, adjustable trays, and easy-to-use controls for maximum productivity. Reliable & Durable Build: Manufactured using high-quality materials and components to ensure long-term, low-maintenance performance. ESD-Safe & Fire-Resistant: Safeguards sensitive electronic components and complies with global safety standards. Comprehensive Support: Full range of services, including installation, calibration, preventive maintenance, and quick spare-part availability. Custom-Fit Solutions: Flexible customization options to align perfectly with specific production line requirements.

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Wave Soldering Machines

Wave Soldering Machine – WSM 350 DC (Carrier Type) Advanced Dual-Wave Solution for High-Quality PCB Assembly | Estovir Technologies The Wave Soldering Machine – WSM 350 DC (Carrier Type) is a next-generation solution for modern PCB assembly lines, engineered to deliver unmatched productivity, reliability, and precision. Designed for mass PCB soldering production, it offers consistent solder joints, reduced defects, and maximum throughput, making it a trusted choice across automotive, consumer electronics, telecom, industrial equipment, and medical electronics manufacturing. Overview Wave soldering is a proven process where a PCB passes over a continuous wave of molten solder, forming strong, defect-free electrical and mechanical connections. The WSM 350 DC automates this method with dual-wave soldering, advanced PLC control, and efficient preheating, eliminating errors common in manual soldering. By integrating lead-free compatibility, robust conveyors, and intelligent control systems, it ensures faster cycle times, energy efficiency, and superior long-term performance. Key Features Dual-Wave Soldering Technology – Reduces bridging and solder skips, ensuring defect-free solder joints for dense PCBs. Advanced PLC + HMI Touchscreen Control – Real-time monitoring, easy adjustments, and digital control over conveyor speed, solder wave height, and temperature. Energy-Efficient Heating – PID + SSR controlled preheating delivers stable soldering temperatures while minimizing energy costs. Automatic Carrier Conveyor – Adjustable width system supports PCBs up to 340 mm, offering smooth, vibration-free transport. High-Performance Foam Fluxer – Precise 2–5 micron flux application with economy mode, lowering solvent and flux usage. Titanium Alloy Solder Pot – Lead-free compatible, corrosion-resistant, and long-lasting with reliable solder capacity. Efficient Ceramic Glass Preheating – Prevents thermal shock, improves soldering quality, and reduces power loss. Dual Cooling Fans – Ensures proper solder joint solidification, preventing cracks and extending PCB reliability. Integrated Cleaning & Pneumatic System – Finger cleaning unit plus precision air pressure control for consistent, contamination-free soldering. Main Components Solder Bath – Special steel or titanium construction with dual nozzles and economy mode to minimize dross. Pre-Heater – Ceramic glass heating zone with uniform distribution and thermal insulation for energy savings. Fluxing System – High-precision foam fluxer with optional spray fluxing for maximum process control. Conveyor & Carrier – Chain-driven, heat-resistant, and adjustable for different PCB sizes and component profiles. Cooling Fans – Rapid cooling to stabilize solder joints immediately after wave contact. Control Panel – PLC + HMI touchscreen with digital controls for wave height, motor speed, and solder pump. Pneumatic System – Pressure gauge and solenoid valves regulate air for fluxing and solder leveling processes. Applications PCB Assembly Lines – High-speed mass production with reliable soldering. Consumer Electronics – TVs, radios, smartphones, and home appliances. Automotive Electronics – Dashboards, ECUs, and sensor modules requiring long-term reliability. Industrial Automation – Controllers, power supplies, and industrial boards. Telecom Devices – Routers, switches, and networking modules. Medical Electronics – Diagnostic systems and precision healthcare devices. Advantages High-Speed Production – Optimized for large-scale PCB assembly. Defect-Free Joints – Dual-wave technology ensures bridging-free results. Energy Efficient – Smart heating cuts operational costs. Durability – Long-lasting solder pot and robust machine design. User-Friendly – Touchscreen control with simple operation. Low Maintenance – Reliable components minimize downtime. Flexible PCB Handling – Adjustable carrier system supports varied board sizes. Lead-Free Ready – Meets RoHS and modern compliance standards. Standard Accessories (Included) Operation software Heating unit Fingers (10 pcs) Chain lock Fuse & relays Solid state relay Air control valve K-type thermocouple User manual Tool case set Why Choose Estovir Technologies? With years of expertise in electronics manufacturing equipment, Estovir Technologies provides cutting-edge wave soldering solutions, backed by fast delivery, reliable service, and long-term support. The WSM 350 DC ensures efficiency, quality, and durability, making it the perfect partner for modern PCB manufacturing. Wave Soldering Machine, Dual-Wave Soldering, PCB Assembly Equipment, Automatic Wave Soldering, Lead-Free PCB Soldering Machine, High-Speed PCB Manufacturing, SMT and Through-Hole Soldering

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 18″ by Estovir Technologies Automatic DIP Soldering Machine – 14 X 18″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 18″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 18″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 18″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 18″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 18″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 14″ by Estovir Technologies Automatic DIP Soldering Machine – 14″ X 14″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 14″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 14″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 14″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 14″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 14″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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Soldering Station

Digital Display Lead-Free Soldering Station 60W The Digital Soldering Station 60W by Estovir Technologies ensures precision and efficiency in electronics repair and PCB assembly. Designed for durability and accuracy, it features advanced temperature control, rapid ceramic heating, and an easy-to-read LED display. Ideal for DIY electronics projects and professional use. Specifications: • Model: SS60W • Weight: 5 kg • Input Voltage: 220V AC ±10% 50Hz • Power Consumption: 60W (Max.) • Temperature Control Range: 150°C to 450°C (302°F to 842°F) • Output Voltage: 28V AC • Temperature Stability: ±1°C (Static) • Display: 7-Segment LED Display • Max. Surrounding Temperature: 40°C • Calibration Method: Digital Calibration • Calibration Temperature Range: 50°C to -50°C (122°F to -58°F) • Ground Impedance: < 2Ω • Ground Voltage: < 2mV • Heating Element: Ceramic Heating Core Product Features: • 7-Segment LED Display: Displays temperature clearly for easy monitoring. • Efficient Heating: Ceramic heating core ensures fast heat-up times and stable operation. • Precision Control: Uses PID power control and MCU-based temperature regulation for accuracy. • Durable Construction: High-temperature braided material enhances longevity and performance. • User-Friendly Display: Temperature shown in Celsius for operator convenience. • Rapid Calibration: Computerized Temperature Calibration corrects discrepancies quickly.

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Soldering

Wave Soldering Machine WSM 300D FEATURES :- GENERAL-  Available in Lead Free Version  Choice of Single or Dual Wave  Independent Controllers  Power Efficient Design Solder Bath –  High Grade Rohs Solder Pot  Solder pump driven by AC 3 ø Motor  Wave Height Control through VFD  PID controller for accurate temperature control  Interval sensor with Digital Timer PRE-HEATER-  Ceramic Glass top for high efficiency IR transfer  PID controller for 2 stage accurate temperature control FOAM FLUXER WITH AIR KNIFE-  High Grade construction with air knife  Special 2-micron Foaming Tube  Interval sensor with Digital Timer  Fitted with Air filter, regulator & indicator  External air supply required CONVEYOR-  Chain Type Conveyor  High Grade aluminium profile  Conveyor driven by AC 3 ø Motor  Conveyor speed Control through VFD  Step less angle adjustment

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