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Preforming Machines

Manual Forming for Taped Axials (Vertical) – MAP 301 V by Estovir Technologies Estovir Technologies introduces the MAP 301 V—a compact, efficient machine designed for manual forming of taped axial components into a vertical V-shape. The unit is ideal for dense PCB assemblies where vertical mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 V is best suited for medium-volume production across electronics, automotive, and assembly industries. Technical Specification: Model: MAP 301 V Operation Type: Manual Forming Type: Vertical V-Shape Bend Lead Diameter: Ø 0.4 mm to Ø 1.37 mm (soft wire) Component Power: 3A & 5A Diode Output Capacity: 10,000 – 18,000 pcs/hr Dimensions: 250 × 250 × 200 mm Weight: 5 kg Component Forming Parameters: A (Lead Length) 4–18 mm B (Lead Spacing from Body) 5–10 mm C (Body Gap (Min. distance between component body and bend) Minimum 3 mm D (Component Body Diameter) 5–8 mm W (Lead Wire Diameter) 0.35–1 mm P (Pitch Between Leads) 5–13.5 mm H (Overall Height) A + B + C Key Features of Manual Forming for Taped Axials (Vertical) – MAP 301 V High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision V-Shape Lead Forming: Forms components into a consistent vertical V-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (190 mm × 175 mm × 190 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance.

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Preforming Machines

Manual Forming for Taped Axials (Horizontal) – MAP 301 H by Estovir Technologies Estovir Technologies introduces the MAP 301 H—a compact, efficient machine designed for manual forming of taped axial components into a vertical U-shape. The unit is ideal for dense PCB assemblies where horizontal mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 H is best suited for medium-volume production across electronics, automotive, and assembly industries. Key Features of Manual Forming for Taped Axials (Horizontal) – MAP 301 H High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision H-Shape Lead Forming: Forms components into a consistent vertical U-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (250 X 250 X 200 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance. Why Choose Manual Forming for Taped Axials (Horizontal) – MAP 301 H? The MAP 301 H offers the perfect balance of precision, control, and productivity. Its manual crank operation provides the operator with full control, allowing for fine-tuning and customization during forming. Built with a compact, heavy-duty frame, it supports small-to-mid-scale operations that demand consistency and reliability. Whether you’re handling dense PCBs or varied lead sizes, this machine is engineered to perform. Perfect for small spaces and mobile workstations Eliminates need for electrical setup Ideal for continuous use in industrial environments Easy to operate, adjust, and maintain Designed by Estovir Technologies for long-term value Applications of Manual Forming for Taped Axials (Horizontal) – MAP 301 H MAP 301 H is widely used in manufacturing environments that require Horizontal lead forming: Electronics and PCB manufacturing lines Automotive electronic assembly units Industrial component forming and processing setups Consumer electronics and LED-based systems Component packaging and reshaping facilities Product Type Compatibility: Axial leaded components in taped form Automatic Grade: Manual (non-electric, fully mechanical)

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SMT Machines

Description: The EMS 3040 MP Manual Solder Paste & Glue Printer is a high-precision, flexible solution designed for the application of solder paste and glue on various types of printed circuit boards (PCBs). It features a honeycomb base, similar to those found in semi-automatic solder paste printers, ensuring enhanced stability and precise operation. This printer supports both single and double-sided PCBs, making it versatile for a range of applications. The stencil movement mechanism is counterbalanced for smooth operation, and the printing platform is highly adjustable, with fine-tuned control over the X-axis, Y-axis, and theta angle for accurate positioning. Built with superior materials, the EMS 3040 MP is durable and designed to last in demanding environments. Specifications: • Base Type: Honeycomb base (similar to semi-automatic solder paste printers) • Adjustability: High precision and flexible adjustments for different board types • PCB Compatibility: Can process double-sided PCBs • Stencil Movement: Up and down with counterbalance • Platform Adjustments: Precise adjustments for X-axis, Y-axis, and theta angle • Material: Made of superior materials for durability • Dimensions: 560 x 390 x 350 mm • Platform Size: 300 x 400 mm • PCB Size: 250 x 350 mm • PCB Thickness: 0-100 mm • PCB Tuning Range: Front/Side ± 10 mm • Platform Height: 100 mm • Repeatability: ±0.01 mm for high precision printing • Positioning Mode: Side/Reference hole positioning for accurate placement • Weight: Approx. 30 kg • Category: SMT Machines (Surface Mount Technology) Key Features : • Precision: High precision solder paste and glue printing with repeatability of ±0.01 mm. • Adjustability: Fine adjustments in X-axis, Y-axis, and theta angle for flexible board handling. • Dual-Sided PCB Support: Capability to handle double-sided PCBs. • Durability: Constructed with superior materials for long-lasting performance. • Compact Design: Efficient design with a footprint of 560 x 390 x 350 mm. • Easy Setup: Simple and quick adjustments for different board sizes and configurations. • Counterbalance Stencil Movement: Ensures smooth and consistent stencil movement. • Precision Platform: Allows accurate tuning for optimal paste application. This machine is ideal for SMT manufacturing lines looking for a manual solder paste printer that combines high precision with flexibility for various PCB types and sizes.

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Preforming machine

The MAP 860 Manual Cut & Bend Machine for Taped Axial Components is engineered to deliver precision, efficiency, and reliability for electronics manufacturing environments. Designed by Estovir Technologies, the MAP 860 offers superior handling of taped axial components, optimizing production workflows while ensuring consistent component preparation. Key Features: 1. Precision Cutting & Bending: • High-accuracy blade system ensuring uniform cutting lengths. • Adjustable bending angles for tailored component shaping. 2. Ergonomic Design: • User-friendly manual operation reducing operator fatigue. • Compact footprint suitable for diverse workstation setups. 3. Versatile Compatibility: • Supports a wide range of taped axial upto lead Ø 0.8 mm softwire. • Adjustable guides for quick adaptation to varying tape widths. 4. Robust Construction: • Industrial-grade materials for enhanced durability and longevity. • Low-maintenance design with easy access to critical components. 5. Enhanced Throughput: • Streamlined manual operation for higher processing speeds. • Consistent output quality, minimizing rework and waste.

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WIRE PROCESSING

Digital Sleeve Cutting Machine - AWS 120 The AWS 120 Digital Sleeve Cutting Machine is a high-precision, stepper motor-driven device designed for efficiently cutting various materials such as PVC and nylon sleeves, heat-shrinkable tubing, flat ribbon cables, and shielding wires. With its advanced automation and user-friendly interface, this machine ensures accurate and consistent cuts, making it an ideal choice for industries dealing with electrical insulation, wiring harnesses, and cable manufacturing. Equipped with adjustable cutting lengths from 0.1mm to 9999.9mm and a cutting width of up to 120mm, the AWS 120 provides versatility and precision. Its high-speed operation, capable of 10800 cycles per hour, enhances productivity while maintaining top-notch accuracy. The AWS 120 operates on 220V AC power and consumes only 100W, making it an energy-efficient solution for small-scale and large-scale industrial applications. Its compact and durable design (360mm x 360mm x 300mm) and lightweight structure (29kg) ensure easy integration into any workspace. Specifications: Suitable for Cutting: ✔ PVC and Nylon Sleeves ✔ Heat-shrinkable Tubing ✔ Flat Ribbon Cable ✔ Shielding Wire Performance & Precision: ✔ Cutting Length: 0.1mm to 9999.9mm ✔ Cutting Width: 0.1mm to 120mm ✔ Cutting Speed: 10800 cycles per hour Machine Details: ✔ Motor Type: Stepper Motor Driven ✔ Dimensions: L-360mm x W-360mm x H-300mm ✔ Weight: 29 Kg Power Requirements: ✔ Voltage: 220V AC, 50Hz ✔ Power Consumption: 100W Key Features: 🔹 High-Speed Cutting – Up to 10800 cycles per hour for enhanced efficiency 🔹 Precision Cutting – Stepper motor-driven mechanism for accurate cuts 🔹 Versatile Material Handling – Cuts various sleeve and cable types 🔹 User-Friendly Operation – Simple interface for easy setup and use 🔹 Compact & Durable Design – Space-saving structure with a robust build The AWS 120 Digital Sleeve Cutting Machine is the perfect choice for businesses requiring fast, precise, and reliable cutting solutions. Its high-speed performance and versatility make it an essential tool for electrical, automotive, and industrial applications.

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Banking on rich industrial experiences, we are indulged in manufacturing and supplying a broad series of Universal Manual Pre Former. Our machines eliminate the risk as these are integrated by incorporating quality assured and reliable materials. All our equipments are suitable for tooling of various radial and loose axial components. The offered series of Universal Manual Pre Former is reliable to use and can be availed in different capacities and specifications. Features: High productivity Unbeatable operational efficiency Fast and reliable Further Details: Manual operation Versatile machine with variety of tool option Suitable for loose axial and radial components Easy adjustments Hardened steel tooling Ideal for low to medium volume production Technical Specifications Dimensions L-165, W-105, H-100mm Weight 1.2 Kg

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Throughout the years, we have been serving our esteemed customers a large stock of Loose Radial Lead Cutter. We assemble the offered equipment to ensure easy and excellent cutting of leads for installation purpose. Our cutters are well integrated with powerful and supreme quality of materials sourced from reliable market vendors. The entire line of Loose Radial Lead Cutter is adjustable in terms of cutting variable size leads. Features: User friendly design Integrated with adjustable frames Require low maintenance Technical Specifications Power 220V AC, 50Hz Dimensions L-500, W-400, H-450mm Weight 30 kg

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Foam Fluxer With Pre – Heater For fluxing and pre heating the PCB before Dip Soldering. The foam fluxer applies a uniform layer of flux to the PCB through a foaming tube. The air knife smoothens up the flux, and removes the axcess flux. The pre heater activates the flux, and prepares the assembly for soldering. Carrier supplied compatible with Model DIP 905 Foam Fluxer with plastic foaming tube. Digital temperature controller for pre heater. Independent Flow Control valve for air knife and fluxer. One touch pneumatic fittings for external air supply. Manual carrier movement on conveyor rails. General Dimensions L-775 W-525 H-375 Weight 20 kg Flux Bath & Air Knife Flux Bath capacity 4.0ltrs Foam width 14 Foam Height 10mm Air Consumption 20cfm at 30psi Pre Heater Power supply 220 V AC, 50Hz, 1.6 KW Standard Accessories PCB Carrier 1 No Utilities Power Connection 15 Amp Power Point Air supply Compressed Air with FR

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We are specialized in the industry by manufacturing and supplying a wide range of Wave Soldering Machine. These are especially assembled for high mass and volume manufacturing in industry. Offered range of Wave Soldering Machine is developed in compliance with defined international standards of quality and durability. In addition to this, we stringently inspect the entire series on the parameters of service life and functionality. Features: Consumes less floor space Long functional life Convenient operation Technical Specifications: Features Model WSM 200 (Single Wave) WSM 300 S (Single Wave) WSM 300D (Dual Wave) General Power Supply 220V AC, 50 Hz 1 Ph, 20A 440V AC, 50 Hz 3 Ph, 27A 440V AC, 50 Hz 3 Ph, 42A Dimensions(With Vonv. Length) L-2900 W-850 H-1100 mm L-3500 W-900 H-1800 mm L-3500 W-900 H-1800 mm Weight 180 Kg 320 Kg 380 Kg Construction Table Top1 Floor Model Floor Model SOLDER BATH Wave Width 200 mm 300mm 300mm Solder Bath Capacity 95 Kg 115 115 x 2 = 230Kg Max. Wave Height 0-8mm 0-8mm 0-8mm Warm up Time. 60min 70min 70min Solder Bath Power 2.4Kw 3.0 Kw 3.0 x 2=6.0Kw FLUXER Flux Capacity 3 Ltr 4 Ltr 4 Ltr Air Consumption 3.5 cfm(30 PSI) 4.0cfm(30 PSI) 4.0cfm(30 PSI) CONVEYOR Conveyor Speer 0-2.5 M/min 0-2.5 M/min 0-2.5 M/min Conveyor Angle 5,6,7 degree in Steps 4-10 degree step - less 4-10 degree step - less PRE-HEATER Pre Heater Length 800 mm 900 mm 900 mm Pre Heater Power 2.0 KW 3.0 KW 3.0 KW

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