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'fully automatic jumper wire machine'

Items tagged with 'fully automatic jumper wire machine'

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Preforming Machines

Automatic Jumper Forming Machine – JMP 681 by Estovir Technologies The JMP 681 Automatic Jumper Forming Machine by Estovir Technologies is engineered for high-speed and precision forming of Tin Wire/ Copper Wire/Soft Wire used in PCB assembly and electronics manufacturing. This fully automatic machine streamlines the cutting, bending, and forming process, ensuring uniform quality, efficiency, and reduced manual labor in production lines. Compact, durable, and easy to integrate, the JMP 681 is the perfect solution for mass production of jumper wires with consistent accuracy. Key Features of Automatic Jumper Forming Machine – JMP 681 High Output Capacity Produces up to 6500 jumper wires per hour, ideal for large-scale production. Ensures faster turnaround and optimized workflow. Fully Automatic Operation Eliminates manual cutting and bending. Guarantees consistent, repeatable quality across all components. Compact & Durable Design Dimensions: 320 × 300 × 450 mm, Weight: 37 Kg. Easy to integrate into existing production setups with minimal space requirement. Precision Wire Forming Handles tin wires of Ø 0.4 – Ø 0.7 mm with accurate bending and shaping. Ensures reliable jumper connections for electronics assemblies. Customizable Settings Adjustable jumper length, bend angle, and leg height. Flexible to meet different PCB design requirements. Applications of Automatic Jumper Forming Machine – JMP 681 PCB & Electronics Assembly Lines – Streamlined jumper wire forming for circuit boards. Consumer Electronics Manufacturing – Reliable for devices requiring precision wiring. Automotive Electronics – Consistent performance in high-demand automotive circuits. Industrial Electronics – Supports mass production with uniform accuracy. Contract Manufacturing Units – High output capacity makes it suitable for outsourcing projects. Why Choose JMP 681? High-volume output for mass production Operator-friendly with minimal manual work Compact, durable, and easy-to-integrate design Cost-efficient solution reducing labor and errors Backed by Estovir Technologies – Trusted in Electronics Manufacturing

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wire processing

Automatic Wire Stripping cum Twisting Machine – AWZ 460 Overview Automatic Wire Stripping cum Twisting Machine – AWZ 460 The Automatic Wire Stripping cum Twisting Machine – AWZ 460 by Estovir Technologies is a compact, motor-driven solution engineered for fast, precise, and consistent processing of multi-strand and hook-up wires. With support for wire diameters ranging from 1.2 mm to 3.5 mm and strip lengths up to 25 mm, this machine eliminates manual errors and ensures nick-free stripping while simultaneously twisting strands for reliable terminations. Its easy collet changeover system, adjustable stopper, and lightweight yet durable build make it an ideal choice for PCB assembly lines, wire harness manufacturing, automotive wiring, and electronics workshops. Designed for high efficiency, the AWZ 460 reduces operator fatigue and guarantees repeatable accuracy in every cycle. Key Features of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is equipped with advanced features that combine efficiency, accuracy, and user-friendliness. Its robust design ensures long service life, while its automation saves time and reduces operator fatigue. Precision & Efficiency Supports Multiple Wire Diameters – Handles 1.2 mm to 3.5 mm, with collets available in 0.1 mm steps up to 6.0 mm. Adjustable Stripping Length – Easily set strip lengths from 3.0 mm to 25.0 mm for different applications. Ease of Use & Reliability Nick-Free Stripping – Designed to remove insulation without damaging the conductor strands. Quick Changeover – Collets can be replaced quickly for different wire sizes, minimizing downtime. Compact & Lightweight Design Small footprint (250 × 130 × 180 mm) and lightweight (4 kg) make it easy to install and move in any production setup. Operator-friendly controls for simple setup and adjustments. Durability & Low Maintenance Built with high-quality materials and motor-driven design for long-term use. Requires minimal maintenance compared to manual or semi-automatic alternatives. Complete Accessories Package Supplied with 4 collets and 1 Allen key for immediate operation. Easy customization with additional collets available as per production needs. Applications of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is versatile and can be applied across multiple industries where reliable and uniform wire preparation is critical. It helps companies improve production quality while saving time. PCB Assembly Lines – Streamlined wire preparation for soldering and connections. Wire Harness Manufacturing – Consistent stripping & twisting for harness production. Electronics Workshops – Perfect for component testing, repair, and R&D environments. Automotive Wiring – Dependable performance for complex automotive electrical systems. Consumer Electronics – Delivers high-quality output for mass production setups. Why Choose Automatic Wire Stripping & Twisting Machine – AWZ 460 ? Choosing the AWZ 460 means investing in a cost-effective, high-performance solution that combines speed, reliability, and simplicity. It ensures better productivity with minimal manual effort, making it a trusted tool for modern electronics manufacturing. Time-Saving Automation – Strips & twists in one step, reducing manual labor. High Accuracy – Guarantees consistent stripping without conductor damage. Durable & Low Maintenance – Robust motorized design built for long service life. Operator-Friendly – Simple controls and adjustments for quick setup. Trusted Brand – Backed by Estovir Technologies’ expertise in manufacturing precision wire processing machines.

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Throughout the years, we have been serving our esteemed customers a large stock of Loose Radial Lead Cutter. We assemble the offered equipment to ensure easy and excellent cutting of leads for installation purpose. Our cutters are well integrated with powerful and supreme quality of materials sourced from reliable market vendors. The entire line of Loose Radial Lead Cutter is adjustable in terms of cutting variable size leads. Features: User friendly design Integrated with adjustable frames Require low maintenance Technical Specifications Power 220V AC, 50Hz Dimensions L-500, W-400, H-450mm Weight 30 kg

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Wire Stripping Machine

Pneumatic Wire Stripping Machine – PWZ 310 Overview of Pneumatic Wire Stripping Machine – PWZ 310 The Pneumatic Wire Stripping Machine – PWZ 310 is a compact yet powerful solution for fast, efficient, and precise stripping of wires. Designed with a delicate and ergonomic structure, it is simple to operate while delivering industrial-grade performance. Suitable for small to medium coarse multiconductor cables, telephone lines, computer lines, and power cords, the PWZ 310 ensures superior results in various industrial applications. With synchronous torsion functionality, it not only strips wires but can also perform twisting operations, effectively doubling efficiency and improving quality compared to conventional machines. Affordable, robust, and user-friendly, the PWZ 310 stands out as the preferred choice for professionals seeking high-performance wire stripping and forming machines. Key Features of Pneumatic Wire Stripping Machine – PWZ 310 High-Precision Stripping Adjustable stroke length up to 100 mm for different wire sizes. Consistently clean stripping results with minimal material waste. Wide Cable Compatibility Handles multiconductor cables, telephone lines, computer cables, and power cords. Supports coarse and fine wires up to Ø15 mm, including side-by-side stripping. Robust & Durable Build Equipped with a double-acting air cylinder for smooth operation. Industrial-grade components ensure long-lasting reliability. User-Friendly & Ergonomic Compact and delicate design makes operation simple and reduces fatigue. Easy adjustment for diameter and length, ideal for different cable types. Energy-Efficient Pneumatic Operation Works with 3–7 Kg/cm² air pressure for high output with low energy use. FRL recommended to extend machine life and minimize wear. Twisting & Forming Functionality Multiple synchronous torsion ensures stripping and twisting in one process. Perfect for jumper wire processing, cutting, peeling, and forming. Key Applications of Pneumatic Wire Stripping Machine – PWZ 310 The PWZ 310 is versatile and suitable for a wide range of industrial and commercial uses. Its stripping + twisting capability makes it especially valuable for continuous production lines. Electronics Manufacturing Strips and twists wires for PCB assembly and component connections. Supports delicate computer cables and jumper wire processing. Automotive Industry Prepares multiconductor and thick round cables for harness assembly. Ensures consistent quality for safety-critical automotive wiring. Cable & Wire Harness Production Ideal for power cords, side-by-side stripping, and bulk processing. Improves productivity with high-speed, accurate stripping and twisting. Industrial Automation Compatible with continuous production systems for wire processing. Enhances efficiency in assembly lines requiring repetitive stripping. Why Choose Pneumatic Wire Stripping Machine – PWZ 310? Investing in the PWZ 310 means choosing a machine that combines affordability with superior performance. Unlike other similar products, it delivers twisting + stripping functionality in one, improving productivity while keeping costs under control. Proven Reliability Double-acting air cylinder ensures smooth and consistent operation. Designed for small, medium, and industrial-scale production. Superior Performance Outperforms similar machines with multi-function stripping + twisting. Affordable pricing without compromising on efficiency. Compact & Efficient Design Small footprint fits easily into workshops and production floors. Lightweight yet durable construction for long-term use. Versatile Operation Handles telephone lines, computer cables, power cords, and jumper wires. Supports both coarse multiconductor and delicate fine cables. Backed by Expertise Trusted brand support from Estovir Technologies. Availability of service, parts, and technical guidance for long-term use.

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Preforming Machines

Automatic De-Taping Machine for Taped Radials – UAP 850 R High-Speed, Precise & Reliable De-Taping Solution The Automatic De-Taping Machine for Taped Radials – UAP 850 R by Estovir Technologies is an advanced motorized solution designed for fast and accurate cutting of taped radial components. As the upgraded version of the MAP 860 R, this de-taping machine delivers superior speed, consistency, and efficiency for high-volume electronics and PCB manufacturing. Technical Specification: Model: UAP 850 R Output Capacity: Up to 10,000 pcs/hr Lead Diameter: Ø 0.4 mm – Ø 0.8 mm (soft wire) Power Source: 220V AC, 50 Hz Operation Type: Motorized / Automatic Dimensions: 370 mm × 160 mm × 205 mm Weight: 8 kg Component Forming Specification A (Lead Body Length): 3.5 – 40 mm B (Lead Length): 3.6 – 15 mm W (Lead Wire Diameter): Ø 0.4 – Ø 0.8 mm Key Features of UAP 850 R Automatic De-Taping Machine Motorized Automatic Operation – Minimizes manual intervention for reliable, consistent output. High-Speed Performance – Processes up to 10,000 components per hour, ideal for large-scale manufacturing. Precision Cutting Mechanism – Handles soft wire leads up to 0.8 mm with clean and uniform cuts. Compact & Space-Saving Design – Dimensions: 370 × 160 × 205 mm, perfect for small workspaces. Energy Efficient – Runs on less than 100 W power consumption. Low Maintenance & Long Life – Built with industrial-grade durability for extended use. Applications of the Automatic De-Taping Machine The Automatic De-Taping Machine for Taped Radials – UAP 850 R is versatile and widely used across industries where precision and high-speed output are critical: Electronics manufacturing – De-taping resistors, capacitors, and other radial components. Automotive electronics – Ensures accurate preparation of large-volume components. Consumer electronics assembly – Handles small, delicate taped parts with precision. PCB manufacturing – Streamlines taped component processing. Appliance & device production – Ideal for bulk taped radial leads. Why Choose Estovir Technologies' UAP 850 R? Engineered for Speed & Accuracy – Consistent results with every cycle. Adaptable & Space-Saving – Compact size with adjustable speed control. Reliable & Energy-Efficient – Consumes minimal power while delivering maximum output. Built for Durability – Industrial-grade construction with minimal maintenance requirements. If your production demands speed, precision, and reliability, the Automatic De-Taping Machine for Taped Radials – UAP 850 R is the perfect solution. With its compact size, high output capacity, and low energy usage, this machine significantly improves productivity while maintaining long-term dependability. Upgrade your assembly line with the UAP 850 R from Estovir Technologies – where precision meets productivity.

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