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wire processing

Key Features of Digital wire cutting, stripping & twisting machine AWS 220T High-Speed Precision Flexible Cutting Range: Adjustable from 0.1 to 9999 mm for both short wires and long cable applications. Accurate Stripping: Stripping length adjustable from 0.1 to 99 mm, suitable for a variety of insulation types. Precise Twisting: Twisting length from 0.1 to 99 mm, ensuring consistent and uniform wire preparation. Dual-Wire Operation Simultaneous Processing: Cuts, strips, and twists two wires at the same time, doubling throughput. Uniform Results: Maintains consistent accuracy even at high processing speeds. Durability & Compact Design Industrial Build Quality: Equipped with robust components for continuous operation. Space-Saving Footprint: Compact structure (570 × 380 × 440 mm) allows easy installation in assembly lines. Energy-Efficient Performance Low Power Consumption: Operates on 220V AC, 50 Hz, 200W supply. Reduced Maintenance: Designed with durable materials to minimize downtime. User-Friendly Digital Controls Simple Configuration: Easy-to-use digital panel for setting cut, strip, and twist parameters. Operator Comfort: Automated process reduces manual effort and fatigue. Applications of Digital wire cutting, stripping & twisting machine AWS 220T Electronics Assembly Lines: Delivers reliable preparation of wires for PCB connections and soldering. Cable Manufacturing & Harness Production: Automates multi-step wire processing for efficient harness assembly. Industrial Wire Processing: Handles PVC, Teflon, silica gel, and glass fibre insulated wires with accuracy. Automation & Precision Work: Ensures repeatable, precise processing in automated production environments. Mass Production Environments: Enhances throughput and consistency with dual-wire operation. Why Choose Digital wire cutting, stripping & twisting machine AWS 220T? Proven Performance: High-speed, accurate results across diverse applications. Durability Assured: Industrial-grade build ensures long service life. Compact & Powerful: Offers cutting, stripping, and twisting in one compact machine. Advanced Features: Dual-wire capability and digital control interface for versatility. Comprehensive Support: Backed by Estovir Technologies' technical expertise and after-sales service.

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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Preforming Machines

Automatic Jumper Forming Machine – JMP 681 by Estovir Technologies The JMP 681 Automatic Jumper Forming Machine by Estovir Technologies is engineered for high-speed and precision forming of Tin Wire/ Copper Wire/Soft Wire used in PCB assembly and electronics manufacturing. This fully automatic machine streamlines the cutting, bending, and forming process, ensuring uniform quality, efficiency, and reduced manual labor in production lines. Compact, durable, and easy to integrate, the JMP 681 is the perfect solution for mass production of jumper wires with consistent accuracy. Key Features of Automatic Jumper Forming Machine – JMP 681 High Output Capacity Produces up to 6500 jumper wires per hour, ideal for large-scale production. Ensures faster turnaround and optimized workflow. Fully Automatic Operation Eliminates manual cutting and bending. Guarantees consistent, repeatable quality across all components. Compact & Durable Design Dimensions: 320 × 300 × 450 mm, Weight: 37 Kg. Easy to integrate into existing production setups with minimal space requirement. Precision Wire Forming Handles tin wires of Ø 0.4 – Ø 0.7 mm with accurate bending and shaping. Ensures reliable jumper connections for electronics assemblies. Customizable Settings Adjustable jumper length, bend angle, and leg height. Flexible to meet different PCB design requirements. Applications of Automatic Jumper Forming Machine – JMP 681 PCB & Electronics Assembly Lines – Streamlined jumper wire forming for circuit boards. Consumer Electronics Manufacturing – Reliable for devices requiring precision wiring. Automotive Electronics – Consistent performance in high-demand automotive circuits. Industrial Electronics – Supports mass production with uniform accuracy. Contract Manufacturing Units – High output capacity makes it suitable for outsourcing projects. Why Choose JMP 681? High-volume output for mass production Operator-friendly with minimal manual work Compact, durable, and easy-to-integrate design Cost-efficient solution reducing labor and errors Backed by Estovir Technologies – Trusted in Electronics Manufacturing

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wire processing

Automatic Wire Stripping cum Twisting Machine – AWZ 460 Overview Automatic Wire Stripping cum Twisting Machine – AWZ 460 The Automatic Wire Stripping cum Twisting Machine – AWZ 460 by Estovir Technologies is a compact, motor-driven solution engineered for fast, precise, and consistent processing of multi-strand and hook-up wires. With support for wire diameters ranging from 1.2 mm to 3.5 mm and strip lengths up to 25 mm, this machine eliminates manual errors and ensures nick-free stripping while simultaneously twisting strands for reliable terminations. Its easy collet changeover system, adjustable stopper, and lightweight yet durable build make it an ideal choice for PCB assembly lines, wire harness manufacturing, automotive wiring, and electronics workshops. Designed for high efficiency, the AWZ 460 reduces operator fatigue and guarantees repeatable accuracy in every cycle. Key Features of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is equipped with advanced features that combine efficiency, accuracy, and user-friendliness. Its robust design ensures long service life, while its automation saves time and reduces operator fatigue. Precision & Efficiency Supports Multiple Wire Diameters – Handles 1.2 mm to 3.5 mm, with collets available in 0.1 mm steps up to 6.0 mm. Adjustable Stripping Length – Easily set strip lengths from 3.0 mm to 25.0 mm for different applications. Ease of Use & Reliability Nick-Free Stripping – Designed to remove insulation without damaging the conductor strands. Quick Changeover – Collets can be replaced quickly for different wire sizes, minimizing downtime. Compact & Lightweight Design Small footprint (250 × 130 × 180 mm) and lightweight (4 kg) make it easy to install and move in any production setup. Operator-friendly controls for simple setup and adjustments. Durability & Low Maintenance Built with high-quality materials and motor-driven design for long-term use. Requires minimal maintenance compared to manual or semi-automatic alternatives. Complete Accessories Package Supplied with 4 collets and 1 Allen key for immediate operation. Easy customization with additional collets available as per production needs. Applications of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is versatile and can be applied across multiple industries where reliable and uniform wire preparation is critical. It helps companies improve production quality while saving time. PCB Assembly Lines – Streamlined wire preparation for soldering and connections. Wire Harness Manufacturing – Consistent stripping & twisting for harness production. Electronics Workshops – Perfect for component testing, repair, and R&D environments. Automotive Wiring – Dependable performance for complex automotive electrical systems. Consumer Electronics – Delivers high-quality output for mass production setups. Why Choose Automatic Wire Stripping & Twisting Machine – AWZ 460 ? Choosing the AWZ 460 means investing in a cost-effective, high-performance solution that combines speed, reliability, and simplicity. It ensures better productivity with minimal manual effort, making it a trusted tool for modern electronics manufacturing. Time-Saving Automation – Strips & twists in one step, reducing manual labor. High Accuracy – Guarantees consistent stripping without conductor damage. Durable & Low Maintenance – Robust motorized design built for long service life. Operator-Friendly – Simple controls and adjustments for quick setup. Trusted Brand – Backed by Estovir Technologies’ expertise in manufacturing precision wire processing machines.

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Conveyor

Manual PCB Insertion Conveyor – MPI 350D (Double Side) Overview of Manual PCB Insertion Conveyor – MPI 350D (Double Side) – by Estovir Technologies The Manual PCB Insertion Conveyor – MPI 350D (Double Side) by Estovir Technologies is an advanced manual PCB assembly conveyor designed for efficient double-sided insertion, inspection, and testing of printed circuit boards in ESD-sensitive environments. Its central free-flow conveyor allows operators to work from both sides simultaneously, enabling faster throughput and optimized production workflow. Equipped with adjustable PCB width (50–350 mm), ESD-safe trays, and modular accessories, the MPI 350D is built to enhance productivity while maintaining safety and ergonomics. Key Features of Manual PCB Insertion Conveyor – MPI 350D (Double Side) Double-Side Workstation Central conveyor allows operators to work from both sides for higher productivity. Improves assembly line flow by reducing idle time and handling effort. Both-Side Bin Strip for Efficient Component Handling Equipped with bin strips on both sides of the conveyor, allowing organized storage and quick access to components. Each side supports 16 bins (total 32 bins capacity), and the conveyor is supplied with 16 standard bins for use. Adjustable PCB Width (50–350 mm) Quick manual adjustment supports various PCB sizes without complex tools. Ensures seamless changeovers for multi-product manufacturing lines. Enhanced ESD-Safe Design ESD mats and grounding points on both sides protect sensitive components. Minimizes static-related defects during assembly and testing. Optimized Material Handling Dual trays, bin strips, and shelves keep components organized and accessible. Reduces operator movement and speeds up component insertion. Ergonomic Operator-Friendly Layout Comfortable working height (850 mm) helps reduce operator fatigue. Wide access zones on both sides improve accuracy and ease of use. Durable & Reliable Structure Rugged aluminium (40×40) or powder-coated steel frame ensures long service life. Designed to withstand continuous industrial use with minimal maintenance. Integrated Productivity Accessories Display steel boards on both sides allow easy placement of drawings and instructions. Optional add-ons like task lighting, cooling fans, and power sockets enhance usability. Applications of Manual PCB Insertion Conveyor – MPI 350D (Double Side) The MPI 350D is engineered to streamline manual through-hole assembly and inspection workflows in modern electronics manufacturing. Its central conveyor design allows operators to work efficiently from both sides, boosting productivity and reducing handling time. The ergonomic layout and ESD-safe construction make it ideal for high-precision environments such as automotive, aerospace, and consumer electronics. Double-Side Through-Hole PCB Assembly Manual Component Insertion (resistors, capacitors, connectors) Inspection & Quality Control Stations Testing and Verification Lines Automotive & Aerospace PCB Assembly Consumer Electronics Manufacturing Industrial PCB Assembly Workflows Why Choose the Manual PCB Insertion Conveyor – MPI 350D (Double Side) from Estovir Technologies? Selecting the right conveyor system is crucial for ensuring efficiency, operator comfort, and component protection. Estovir Technologies combines ergonomic engineering, durable construction, and ESD protection to deliver conveyors that boost productivity. The MPI 350D is designed for high-demand assembly lines requiring double-sided operations and provides unmatched customization and after-sales support. Specialized for Double-Side Manual PCB Insertion & Assembly ESD-Safe Construction for Sensitive Electronics Strong Aluminium/Steel Build for Long-Term Durability Optimized Workflow for Faster Production Output Ergonomic Design for Operator Comfort and Efficiency Fully Customizable Dimensions & Accessories Reliable Support from Estovir Technologies’ Expertise

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Conveyor

Manual PCB Insertion Conveyor (MPI 350) Overview of Manual PCB Insertion Conveyor (MPI 350) – by Estovir Technologies Manual PCB Insertion Conveyor (MPI 350 from Estovir Technologies is a manual PCB assembly conveyor specifically engineered for the insertion, inspection, and testing of printed circuit boards in ESD-sensitive environments. It features an adjustable PCB width range of 50 to 350 mm, ESD-protected trays, and modular accessories to ensure efficient operator workflow, safe handling of electronic components, and a well-organized assembly process. Its robust aluminium/steel structure, ergonomic working height, and customizable features make it a reliable solution for automotive, consumer electronics, and industrial PCB manufacturing. Key Features of Manual PCB Insertion Conveyor (MPI 350) 1. Adjustable PCB Width (50–350 mm) o Supports a wide range of PCB formats for flexible operations. o Enables quick setup changeover for varied production requirements. 2. ESD-Safe Design o Integrated antistatic mats and grounding protect sensitive circuits. o Prevents component failure caused by static discharge. 3. Optimized Material Handling o Fixed trays, movable bins, and hanging strips for organized storage. o Reduces handling time and boosts assembly line efficiency. 4. Ergonomic Operator-Friendly Design o Comfortable working height (850 mm) minimizes fatigue during long shifts. o Easy access to components and PCBs ensures higher accuracy. 5. Durable & Reliable Structure o Aluminium (40×40) or powder-coated steel frame ensures long life. o Withstands industrial wear and heavy-duty usage. 6. Integrated Accessories for Productivity o Includes display steel board for magnetic drawings and instructions. o Optional add-ons like lighting, sockets, and cooling fans enhance usability. ________________________________________   Applications of Manual PCB Insertion Conveyor (MPI 350) The Insertion Conveyor is engineered to serve through-hole assembly, manual insertion, and testing lines where reliability and static protection are critical. Its ergonomic design and flexible structure make it suitable for a wide variety of electronics manufacturing environments. Whether used for inspection, component handling, or integration with other conveyors, it streamlines operations and ensures consistent results. • Through-Hole PCB Assembly • Manual Component Insertion (resistors, capacitors, connectors) • Inspection & Quality Control Stations • Testing and Verification Lines • Automotive & Aerospace PCB Assembly • Consumer Electronics Manufacturing • Industrial PCB Assembly Workflows ________________________________________ Why Choose of Manual PCB Insertion Conveyor (MPI 350) from Estovir Technologies? Selecting the right conveyor is essential for ensuring long-term performance, operator comfort, and component safety. At Estovir Technologies, we combine durability, ergonomic engineering, and ESD protection to deliver conveyors that truly add value to your assembly lines. With full customization options and strong after-sales support, our Insertion Conveyor is a proven solution for demanding production environments. • Specialized for Manual PCB Insertion & Assembly • ESD-Safe Construction for Sensitive Electronics • Strong Aluminium/Steel Build for Long Life • Ergonomic Operator Design to Reduce Fatigue • Fully Customizable Dimensions & Accessories • Backed by Estovir Technologies’ Expertise & Support

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Wire Stripping Machine

Pneumatic Wire Stripping Machine – PWZ 310 Overview of Pneumatic Wire Stripping Machine – PWZ 310 The Pneumatic Wire Stripping Machine – PWZ 310 is a compact yet powerful solution for fast, efficient, and precise stripping of wires. Designed with a delicate and ergonomic structure, it is simple to operate while delivering industrial-grade performance. Suitable for small to medium coarse multiconductor cables, telephone lines, computer lines, and power cords, the PWZ 310 ensures superior results in various industrial applications. With synchronous torsion functionality, it not only strips wires but can also perform twisting operations, effectively doubling efficiency and improving quality compared to conventional machines. Affordable, robust, and user-friendly, the PWZ 310 stands out as the preferred choice for professionals seeking high-performance wire stripping and forming machines. Key Features of Pneumatic Wire Stripping Machine – PWZ 310 High-Precision Stripping Adjustable stroke length up to 100 mm for different wire sizes. Consistently clean stripping results with minimal material waste. Wide Cable Compatibility Handles multiconductor cables, telephone lines, computer cables, and power cords. Supports coarse and fine wires up to Ø15 mm, including side-by-side stripping. Robust & Durable Build Equipped with a double-acting air cylinder for smooth operation. Industrial-grade components ensure long-lasting reliability. User-Friendly & Ergonomic Compact and delicate design makes operation simple and reduces fatigue. Easy adjustment for diameter and length, ideal for different cable types. Energy-Efficient Pneumatic Operation Works with 3–7 Kg/cm² air pressure for high output with low energy use. FRL recommended to extend machine life and minimize wear. Twisting & Forming Functionality Multiple synchronous torsion ensures stripping and twisting in one process. Perfect for jumper wire processing, cutting, peeling, and forming. Key Applications of Pneumatic Wire Stripping Machine – PWZ 310 The PWZ 310 is versatile and suitable for a wide range of industrial and commercial uses. Its stripping + twisting capability makes it especially valuable for continuous production lines. Electronics Manufacturing Strips and twists wires for PCB assembly and component connections. Supports delicate computer cables and jumper wire processing. Automotive Industry Prepares multiconductor and thick round cables for harness assembly. Ensures consistent quality for safety-critical automotive wiring. Cable & Wire Harness Production Ideal for power cords, side-by-side stripping, and bulk processing. Improves productivity with high-speed, accurate stripping and twisting. Industrial Automation Compatible with continuous production systems for wire processing. Enhances efficiency in assembly lines requiring repetitive stripping. Why Choose Pneumatic Wire Stripping Machine – PWZ 310? Investing in the PWZ 310 means choosing a machine that combines affordability with superior performance. Unlike other similar products, it delivers twisting + stripping functionality in one, improving productivity while keeping costs under control. Proven Reliability Double-acting air cylinder ensures smooth and consistent operation. Designed for small, medium, and industrial-scale production. Superior Performance Outperforms similar machines with multi-function stripping + twisting. Affordable pricing without compromising on efficiency. Compact & Efficient Design Small footprint fits easily into workshops and production floors. Lightweight yet durable construction for long-term use. Versatile Operation Handles telephone lines, computer cables, power cords, and jumper wires. Supports both coarse multiconductor and delicate fine cables. Backed by Expertise Trusted brand support from Estovir Technologies. Availability of service, parts, and technical guidance for long-term use.

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