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'high accuracy cutting and bending system'

Items tagged with 'high accuracy cutting and bending system'

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Preforming machine

Automatic Forming for Taped Axials (Vertical) – UAP 301 V The UAP 301 V by Estovir Technologies is an advanced motorized machine designed for automatic cutting and V-shape forming of taped axial components. Engineered for modern SMT lines, it delivers consistent, high-speed performance with minimal manual intervention, making it ideal for high-volume PCB manufacturing and electronic component processing. Key Features of Automatic Forming for Taped Axials (Vertical) – UAP 301 V • Motorized Automatic Operation Significantly reduces manual effort while increasing output and consistency. • High-Speed Processing Delivers up to 14,000 components per hour, ideal for mass production environments. • Accurate and Repeatable V-Forming Ensures precise bending with consistent pitch and lead spacing for vertical mounting. • Supports Lead Diameters Up to 1.37mm Accommodates various component sizes, making it highly adaptable to different production requirements. • Adjustable Speed Control Fine-tune forming speed to suit varying component types and line speeds. • Compact & Rugged Design Industrial-grade build with a compact footprint (500 × 195 × 195 mm), saving valuable floor space. • Low Power Consumption Runs on 220V AC, 50Hz with minimal power usage (3A–5A) for round-the-clock operation. • Low Maintenance Designed for 24/7 industrial use with simple maintenance routines. Applications • The UAP 301 V is suitable for various electronics manufacturing applications: • SMT production lines • PCB assembly facilities • Automotive and industrial electronics • Component forming for LED and consumer electronics • Component packaging and lead processing units Product Specifications - Model : UAP 301 V Operation Type : Motorized Forming Type : Vertical V-Shape Bend Lead Cutting Diameter : Ø 0.4 mm – Ø 1.37 mm (Soft Wire) Output Capacity : Up to 14,000 pcs/hr Speed Control : Adjustable Power Supply : 220V AC, 50 Hz Power Consumption : 3A – 5A Machine Dimensions : 500 mm × 195 mm × 195 mm Machine Weight : 20 kg Component Forming Parameters: • A (Lead Length): 4–18 mm • B (Lead Spacing from Body): 2.5–10 mm • C (Body Gap): Minimum 3 mm between component body and bend • D (Component Body Diameter): 1.5–8 mm • W (Lead Wire Diameter): 0.35–1 mm • P (Pitch Between Leads): 2.5–13.5 mm • H (Overall Height): A + B + C Why Choose UAP 301 V? • Designed for effortless high-volume forming • Compact, reliable, and energy-efficient • Trusted by professionals for its durability and accuracy • Backed by Estovir Technologies' proven expertise in lead forming systems

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Preforming machine

The MAP 860 Manual Cut & Bend Machine for Taped Axial Components is engineered to deliver precision, efficiency, and reliability for electronics manufacturing environments. Designed by Estovir Technologies, the MAP 860 offers superior handling of taped axial components, optimizing production workflows while ensuring consistent component preparation. Key Features: 1. Precision Cutting & Bending: • High-accuracy blade system ensuring uniform cutting lengths. • Adjustable bending angles for tailored component shaping. 2. Ergonomic Design: • User-friendly manual operation reducing operator fatigue. • Compact footprint suitable for diverse workstation setups. 3. Versatile Compatibility: • Supports a wide range of taped axial upto lead Ø 0.8 mm softwire. • Adjustable guides for quick adaptation to varying tape widths. 4. Robust Construction: • Industrial-grade materials for enhanced durability and longevity. • Low-maintenance design with easy access to critical components. 5. Enhanced Throughput: • Streamlined manual operation for higher processing speeds. • Consistent output quality, minimizing rework and waste.

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wire processing

Digital Sleeve Cutting Machine – AWS 120 Overview of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 Digital Sleeve Cutting Machine by Estovir Technologies is a precision-engineered, stepper motor-driven solution designed for highly accurate and efficient cutting of sleeves, tubing, and cables. Engineered for versatility, it can process PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cables, and shielding wires with consistent results. With support for cutting lengths ranging from 0.1 mm to 9999.9 mm and widths up to 120 mm, the AWS 120 ensures superior flexibility for diverse industrial applications. Its digital control panel allows operators to set parameters quickly, guaranteeing repeatable accuracy while reducing material wastage. Compact, sturdy, and reliable, the AWS 120 is ideal for electronics manufacturing, wiring harness production, and precision assembly setups. Key Features of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 is equipped with advanced features that combine precision, versatility, and reliability, making it an indispensable choice for modern sleeve and tubing processing. High Precision & Performance Wide Cutting Range – Lengths from 1 mm to 9999.9 mm and widths up to 120 mm. Stepper Motor Drive – Guarantees repeatable accuracy in every cut. High-Speed Operation – Achieves up to 10,800 cycles/hour for large-scale production. Versatile Material Compatibility Compatible with PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cable, and shielding wire. Supports both round and flat profiles without compromising quality. Ease of Use & Digital Control Digital Control Panel – Easy parameter setting for length and quantity. User-Friendly Design – Reduces operator fatigue while ensuring consistency. Compact, Durable & Low Maintenance Sturdy Build – Compact dimensions (400 × 300 × 260 mm) with industrial-grade durability. Energy-Efficient – Operates on 220V AC, 50 Hz, 100W power supply. Low Maintenance – Less downtime compared to manual cutting machines. Ergonomic & Operator-Friendly Lightweight Design – Total weight of 29 kg, easy to install and relocate. Operator Comfort – Ergonomic layout minimizes handling effort. Safety Features – Ensures secure operation with minimal risk. Reliable & Cost-Effective Solution Consistent Output – Prevents material wastage with precise cutting. Cost-Effective Investment – Reduces labor time and operational costs. Proven Technology – Trusted by industries for dependable performance. Applications of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 is a versatile solution for industries that demand accurate, repeatable, and efficient cutting of sleeves, tubing, and cables. Its compatibility with multiple materials makes it an essential tool across diverse production environments. Electronics Manufacturing – Accurate sleeve and tubing cutting for PCB and wiring assemblies. Wire Harness Production – Delivers consistent sleeve lengths for automotive and industrial harnesses. Aerospace & Defense – Ensures precision cutting for mission-critical wiring applications. Consumer Electronics – Boosts production efficiency in large-scale manufacturing setups. Training & R&D Labs – Compact and user-friendly, suitable for learning and research environments. Why Choose Digital Sleeve Cutting Machine – AWS 120? Choosing the AWS 120 means investing in a machine that offers precision, versatility, and long-term reliability. It is built to maximize productivity while minimizing operator effort and material wastage. Unmatched Accuracy – Stepper motor ensures consistent and precise cutting. High Productivity – Operates at speeds of up to 3000 cycles per hour. Material Versatility – Handles PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cables, and shielding wires. Compact & Sturdy Build – Small footprint with industrial-grade durability. Low Maintenance & Energy Efficient – Designed for long-term use with minimal upkeep. Trusted Technology – Backed by Estovir Technologies’ proven expertise in sleeve and wire processing machines.

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wire processing

Key Features of Digital wire cutting, stripping & twisting machine AWS 220T High-Speed Precision Flexible Cutting Range: Adjustable from 0.1 to 9999 mm for both short wires and long cable applications. Accurate Stripping: Stripping length adjustable from 0.1 to 99 mm, suitable for a variety of insulation types. Precise Twisting: Twisting length from 0.1 to 99 mm, ensuring consistent and uniform wire preparation. Dual-Wire Operation Simultaneous Processing: Cuts, strips, and twists two wires at the same time, doubling throughput. Uniform Results: Maintains consistent accuracy even at high processing speeds. Durability & Compact Design Industrial Build Quality: Equipped with robust components for continuous operation. Space-Saving Footprint: Compact structure (570 × 380 × 440 mm) allows easy installation in assembly lines. Energy-Efficient Performance Low Power Consumption: Operates on 220V AC, 50 Hz, 200W supply. Reduced Maintenance: Designed with durable materials to minimize downtime. User-Friendly Digital Controls Simple Configuration: Easy-to-use digital panel for setting cut, strip, and twist parameters. Operator Comfort: Automated process reduces manual effort and fatigue. Applications of Digital wire cutting, stripping & twisting machine AWS 220T Electronics Assembly Lines: Delivers reliable preparation of wires for PCB connections and soldering. Cable Manufacturing & Harness Production: Automates multi-step wire processing for efficient harness assembly. Industrial Wire Processing: Handles PVC, Teflon, silica gel, and glass fibre insulated wires with accuracy. Automation & Precision Work: Ensures repeatable, precise processing in automated production environments. Mass Production Environments: Enhances throughput and consistency with dual-wire operation. Why Choose Digital wire cutting, stripping & twisting machine AWS 220T? Proven Performance: High-speed, accurate results across diverse applications. Durability Assured: Industrial-grade build ensures long service life. Compact & Powerful: Offers cutting, stripping, and twisting in one compact machine. Advanced Features: Dual-wire capability and digital control interface for versatility. Comprehensive Support: Backed by Estovir Technologies' technical expertise and after-sales service.

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 18″ by Estovir Technologies Automatic DIP Soldering Machine – 14 X 18″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 18″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 18″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 18″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 18″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 18″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 14″ by Estovir Technologies Automatic DIP Soldering Machine – 14″ X 14″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 14″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 14″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 14″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 14″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 14″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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