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'high precision pcb assembly tool'

Items tagged with 'high precision pcb assembly tool'

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Conveyor

Manual PCB Insertion Conveyor – MPI 350D (Double Side) Overview of Manual PCB Insertion Conveyor – MPI 350D (Double Side) – by Estovir Technologies The Manual PCB Insertion Conveyor – MPI 350D (Double Side) by Estovir Technologies is an advanced manual PCB assembly conveyor designed for efficient double-sided insertion, inspection, and testing of printed circuit boards in ESD-sensitive environments. Its central free-flow conveyor allows operators to work from both sides simultaneously, enabling faster throughput and optimized production workflow. Equipped with adjustable PCB width (50–350 mm), ESD-safe trays, and modular accessories, the MPI 350D is built to enhance productivity while maintaining safety and ergonomics. Key Features of Manual PCB Insertion Conveyor – MPI 350D (Double Side) Double-Side Workstation Central conveyor allows operators to work from both sides for higher productivity. Improves assembly line flow by reducing idle time and handling effort. Both-Side Bin Strip for Efficient Component Handling Equipped with bin strips on both sides of the conveyor, allowing organized storage and quick access to components. Each side supports 16 bins (total 32 bins capacity), and the conveyor is supplied with 16 standard bins for use. Adjustable PCB Width (50–350 mm) Quick manual adjustment supports various PCB sizes without complex tools. Ensures seamless changeovers for multi-product manufacturing lines. Enhanced ESD-Safe Design ESD mats and grounding points on both sides protect sensitive components. Minimizes static-related defects during assembly and testing. Optimized Material Handling Dual trays, bin strips, and shelves keep components organized and accessible. Reduces operator movement and speeds up component insertion. Ergonomic Operator-Friendly Layout Comfortable working height (850 mm) helps reduce operator fatigue. Wide access zones on both sides improve accuracy and ease of use. Durable & Reliable Structure Rugged aluminium (40×40) or powder-coated steel frame ensures long service life. Designed to withstand continuous industrial use with minimal maintenance. Integrated Productivity Accessories Display steel boards on both sides allow easy placement of drawings and instructions. Optional add-ons like task lighting, cooling fans, and power sockets enhance usability. Applications of Manual PCB Insertion Conveyor – MPI 350D (Double Side) The MPI 350D is engineered to streamline manual through-hole assembly and inspection workflows in modern electronics manufacturing. Its central conveyor design allows operators to work efficiently from both sides, boosting productivity and reducing handling time. The ergonomic layout and ESD-safe construction make it ideal for high-precision environments such as automotive, aerospace, and consumer electronics. Double-Side Through-Hole PCB Assembly Manual Component Insertion (resistors, capacitors, connectors) Inspection & Quality Control Stations Testing and Verification Lines Automotive & Aerospace PCB Assembly Consumer Electronics Manufacturing Industrial PCB Assembly Workflows Why Choose the Manual PCB Insertion Conveyor – MPI 350D (Double Side) from Estovir Technologies? Selecting the right conveyor system is crucial for ensuring efficiency, operator comfort, and component protection. Estovir Technologies combines ergonomic engineering, durable construction, and ESD protection to deliver conveyors that boost productivity. The MPI 350D is designed for high-demand assembly lines requiring double-sided operations and provides unmatched customization and after-sales support. Specialized for Double-Side Manual PCB Insertion & Assembly ESD-Safe Construction for Sensitive Electronics Strong Aluminium/Steel Build for Long-Term Durability Optimized Workflow for Faster Production Output Ergonomic Design for Operator Comfort and Efficiency Fully Customizable Dimensions & Accessories Reliable Support from Estovir Technologies’ Expertise

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Conveyor

MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Overview of MI Line Motorized Single-Side Conveyor – 7.3 Mtr (24’) The MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) by Estovir Technologies is a high-performance chain-type conveyor engineered for manual insertion (MI) lines in PCB assembly and electronics manufacturing. Single-sided operation, with operators working on one side, makes it highly efficient for directly transferring PCBs to the Wave Soldering Machine (finger type). In this conveyor line, the PCB moves on a chain conveyor, guided at its edges. As the PCB progresses, operators sequentially insert designated components into their respective locations. By the end of the line, all components are inserted, and the board is ready for soldering. The PCB edges are securely guided, and the conveyor channels are adjustable to accommodate different PCB widths, ensuring smooth and precise handling. Built with a durable aluminium (40×40) or powder-coated steel frame, the MI Line offers an ergonomic working height (900 mm ±25 mm), adjustable bin trays, and variable-speed control (0.75–1.7 m/min) powered by a 3-phase induction motor. Its ESD-safe design, fire-hazard-free construction, and operator-friendly features make it ideal for high-volume production environments, including automotive, medical device, and consumer electronics industries. Key Features of MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Single-Side Operation Designed for efficient manual insertion lines where operators work from one side. Ideal for seamless integration with wave soldering machines. Chain Conveyor with Adjustable Channels Special aluminium extrusion channels with low-friction nylon-roller chain ensure smooth PCB transport. Adjustable PCB guide channels for handling PCBs of different sizes (50 mm – 350 mm). Ergonomic & Operator-Friendly Design Comfortable 900 mm ±25 mm working height reduces operator fatigue. Powder-coated steel work platform for durability and stable handling. Precision Speed Control Variable speed range 0.75 – 1.7 m/min for optimal synchronization with component insertion and wave-soldering lines. Integrated AC drive control panel for easy adjustment. Integrated Safety Features Equipped with emergency stop switches at both ends. Power-failure interlock and MCB electrical protection ensure safe operations. Optimized Workflow Accessories Adjustable bin trays for organized component handling. Integrated LED tube lighting (without wiring) for a well-lit working area. Steel display board for magnetic drawings for quick reference. Fire-Hazard-Free Build Made with non-flammable, wood-free materials to meet strict industrial safety standards. Customization Options Every production line is unique, and the MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) is designed to adapt seamlessly to your specific needs. We provide extensive customization to ensure the conveyor integrates perfectly with your workflow, improves productivity, and maximizes operational efficiency. From adjusting dimensions to fine-tuning speed controls and adding operator-friendly features, the conveyor can be tailored for a wide range of industrial environments. Length & Height: Customizable conveyor length (standard 7 m / 24’) and adjustable height to fit your layout. PCB Width: Adjustable guide channels accommodate PCB sizes from 50 mm to 350 mm. Structure Material: Choice of aluminium (40×40) for lightweight durability or powder-coated steel for added strength and corrosion resistance. Speed Control: Fine-tuned speed adjustments to synchronize with different stages of assembly or soldering processes. Lighting & Electrical Setup: Optional integrated wiring for LED lighting, power sockets, and tool connections. Accessories: Add-ons like adjustable bin trays, tool sliders, magnetic display boards, and shelving to improve productivity and workflow organization. Applications of MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) The MI Line Motorized Single-Side Conveyor is built to optimize efficiency in manual insertion and pre-soldering assembly lines. Its reliable chain conveyor, adjustable PCB channels, and ergonomic design ensure smooth and precise component handling, even in demanding manufacturing environments. From small-scale PCB assembly to high-volume industrial production, it provides dependable support across multiple industries. Manual Component Insertion: Efficiently supports resistors, capacitors, connectors, and other through-hole components. PCB Inspection & Testing: Offers stable and safe PCB transfer during critical quality control and inspection stages. Wave-Soldering Preparation: Moves fully populated PCBs seamlessly from the MI line to the wave-soldering machine. High-Precision Manufacturing: Suitable for automotive, consumer electronics, and medical device production where precision handling is essential. ESD-Sensitive Assembly Lines: Protects sensitive components from static discharge during transfer and assembly. Flexible Industrial Applications: Adapts to diverse workflows in electronics, aerospace, and other high-tech manufacturing sectors. Why Choose MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) from Estovir Technologies Choosing the right conveyor system is crucial for maintaining productivity, reducing downtime, and ensuring long-term operational reliability. With Estovir Technologies, you gain a partner that delivers advanced engineering, robust quality, and excellent after-sales support tailored to your production needs. Our focus on operator comfort, product durability, and process efficiency makes the MI Line conveyor the preferred choice for leading manufacturers. Proven Expertise: Backed by decades of experience in PCB assembly line automation with successful installations across industries. Operator-Centric Design: Ergonomically designed with organized bins, adjustable trays, and easy-to-use controls for maximum productivity. Reliable & Durable Build: Manufactured using high-quality materials and components to ensure long-term, low-maintenance performance. ESD-Safe & Fire-Resistant: Safeguards sensitive electronic components and complies with global safety standards. Comprehensive Support: Full range of services, including installation, calibration, preventive maintenance, and quick spare-part availability. Custom-Fit Solutions: Flexible customization options to align perfectly with specific production line requirements.

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Conevyors

Belt Conveyor – 9.2 Mtr. (30’) Overview of Belt Conveyor – by Estovir Technologies The Belt Conveyor by Estovir Technologies is a high-performance, dual-sided fully customizable transport system engineered for PCB assembly lines, electronic component handling, and multi-stage integration. Built with durable aluminium or powder-coated steel structure, the conveyor delivers reliability, efficiency, and ergonomic design for modern electronics manufacturing environments. With a 9-meter double-sided working (customizable) and variable speed control (2–6 M/min), this conveyor ensures smooth, safe, and efficient transfer of PCBs and electronic components through soldering, inspection, testing, and packaging stages. Its ergonomic working height (850 mm ±25 mm) reduces operator fatigue, while the anti-static ESD worktop safeguards sensitive electronics. Key Features of Belt Conveyor High Efficiency & Dual-Sided Operation Transports PCBs and components on both sides simultaneously, doubling throughput. Supports multi-stage integration with SMT/PCB machinery. Durable & Robust Construction Built with aluminium profile (40×40) or powder-coated steel for corrosion resistance. Includes 300 mm MS sheet ESD-protected worktop for stable assembly. Ergonomic & Operator-Friendly Design Fixed ergonomic height (850 mm ±25 mm) ensures operator comfort. Reduces fatigue during soldering, inspection, and manual assembly tasks. Adjustable Speed & Precision Control Variable Frequency Drive (VFD) panel for precise speed control (2–6 M/min). Ensures compatibility with inspection, soldering, or testing stations. Complete Accessories & Safety Integrated LED tube lighting (without wiring). Steel display board for magnetic drawings. 2 Switch & 2 Socket combined box for every 6 ft. section. Built with non-flammable, wood-free materials ensuring fire safety. Fire-Hazard Free Design Built with non-flammable, wood-free materials, ensuring maximum operator safety and compliance with industry safety standards. Customization Options of Belt Conveyor Every production line is unique, and that’s why the Belt Conveyor by Estovir Technologies is fully customizable. From structural design to electrical integration, we tailor every detail to match your exact requirements and maximize efficiency. Length & Height – Adjustable conveyor length and working height, from compact units to extended multi-meter lines. Working Width & Belt Size – Custom belt width and working surface for different PCB and component sizes. Structure Options – Available in aluminium profile (40×40) or powder-coated steel pipe (40×40) for strength and durability. Electric Socket Configuration – Flexible power socket placement and configuration as per workflow needs. Lighting Integration – Options for integrated LED tube lighting (with or without wiring) to ensure a well-lit workspace. Exhaust Fans & Airflow – Optional ventilation and cooling integration for heat-sensitive environments. Additional Accessories – Magnetic display boards, tool sliders, shelves, and other add-ons to enhance productivity. With these customization options, the Belt Conveyor becomes a tailor-made solution, designed specifically for your assembly line and production process. Installation & Support of Belt Conveyor At Estovir Technologies, we believe that delivering a high-quality machine is only the first step. Equally important is ensuring that our customers enjoy hassle-free installation, operator confidence, and long-term performance. Our dedicated support team provides end-to-end assistance from setup to after-sales service, making sure your conveyor system integrates seamlessly into your production line. On-Site Installation & Calibration – Professional setup to match your line layout. Operator Training – Practical training for safe, efficient operation. Preventive Maintenance Packages – Scheduled check-ups to maximize uptime. Quick Spare Parts Availability – Genuine parts with fast delivery. After-Sales Technical Support – Responsive service team for troubleshooting & upgrades. Applications of Belt Conveyor The Belt Conveyor by Estovir Technologies is built to optimize workflow in electronics, PCB assembly, and industrial production environments. Its dual-sided design, ESD-safe construction, and smooth transfer capabilities make it a versatile solution for handling sensitive components and streamlining manufacturing processes. Whether for inspection, soldering, or packaging, this conveyor enhances efficiency at every stage. PCB Assembly Lines – Smooth transfer through soldering, inspection, and packaging. Component Handling – Safely moves delicate electronic parts without static damage. Multi-Stage Integration – Works with pick-and-place machines, AOI systems, and reflow ovens. Ergonomic Workstations – Provides easy operator access at waist height for manual tasks. Why Choose Belt Conveyor from Estovir Technologies? Selecting the right conveyor system is critical for ensuring smooth production, higher throughput, and long-term reliability. At Estovir Technologies, we combine cutting-edge design, durable construction, and ergonomic features to deliver conveyors that add real value to your assembly line. With our industry experience and focus on customer satisfaction, the Belt Conveyor stands out as a trusted choice for modern electronics manufacturing. Dual-Side Operation – Double productivity in PCB assembly. Ergonomic & Operator-Friendly – Designed to reduce operator fatigue. Durable & Reliable – Long-life aluminium/steel build with low maintenance. Safe for Electronics – ESD-safe design prevents component damage. Customizable Lengths – Built to meet different production line requirements. Trusted Brand – Backed by Estovir Technologies’ expertise in assembly line automation.

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wire processing

Digital Sleeve Cutting Machine – AWS 120 Overview of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 Digital Sleeve Cutting Machine by Estovir Technologies is a precision-engineered, stepper motor-driven solution designed for highly accurate and efficient cutting of sleeves, tubing, and cables. Engineered for versatility, it can process PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cables, and shielding wires with consistent results. With support for cutting lengths ranging from 0.1 mm to 9999.9 mm and widths up to 120 mm, the AWS 120 ensures superior flexibility for diverse industrial applications. Its digital control panel allows operators to set parameters quickly, guaranteeing repeatable accuracy while reducing material wastage. Compact, sturdy, and reliable, the AWS 120 is ideal for electronics manufacturing, wiring harness production, and precision assembly setups. Key Features of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 is equipped with advanced features that combine precision, versatility, and reliability, making it an indispensable choice for modern sleeve and tubing processing. High Precision & Performance Wide Cutting Range – Lengths from 1 mm to 9999.9 mm and widths up to 120 mm. Stepper Motor Drive – Guarantees repeatable accuracy in every cut. High-Speed Operation – Achieves up to 10,800 cycles/hour for large-scale production. Versatile Material Compatibility Compatible with PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cable, and shielding wire. Supports both round and flat profiles without compromising quality. Ease of Use & Digital Control Digital Control Panel – Easy parameter setting for length and quantity. User-Friendly Design – Reduces operator fatigue while ensuring consistency. Compact, Durable & Low Maintenance Sturdy Build – Compact dimensions (400 × 300 × 260 mm) with industrial-grade durability. Energy-Efficient – Operates on 220V AC, 50 Hz, 100W power supply. Low Maintenance – Less downtime compared to manual cutting machines. Ergonomic & Operator-Friendly Lightweight Design – Total weight of 29 kg, easy to install and relocate. Operator Comfort – Ergonomic layout minimizes handling effort. Safety Features – Ensures secure operation with minimal risk. Reliable & Cost-Effective Solution Consistent Output – Prevents material wastage with precise cutting. Cost-Effective Investment – Reduces labor time and operational costs. Proven Technology – Trusted by industries for dependable performance. Applications of Digital Sleeve Cutting Machine – AWS 120 The AWS 120 is a versatile solution for industries that demand accurate, repeatable, and efficient cutting of sleeves, tubing, and cables. Its compatibility with multiple materials makes it an essential tool across diverse production environments. Electronics Manufacturing – Accurate sleeve and tubing cutting for PCB and wiring assemblies. Wire Harness Production – Delivers consistent sleeve lengths for automotive and industrial harnesses. Aerospace & Defense – Ensures precision cutting for mission-critical wiring applications. Consumer Electronics – Boosts production efficiency in large-scale manufacturing setups. Training & R&D Labs – Compact and user-friendly, suitable for learning and research environments. Why Choose Digital Sleeve Cutting Machine – AWS 120? Choosing the AWS 120 means investing in a machine that offers precision, versatility, and long-term reliability. It is built to maximize productivity while minimizing operator effort and material wastage. Unmatched Accuracy – Stepper motor ensures consistent and precise cutting. High Productivity – Operates at speeds of up to 3000 cycles per hour. Material Versatility – Handles PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cables, and shielding wires. Compact & Sturdy Build – Small footprint with industrial-grade durability. Low Maintenance & Energy Efficient – Designed for long-term use with minimal upkeep. Trusted Technology – Backed by Estovir Technologies’ proven expertise in sleeve and wire processing machines.

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Wave Soldering Machines

Wave Soldering Machine – WSM 350 DC (Carrier Type) Advanced Dual-Wave Solution for High-Quality PCB Assembly | Estovir Technologies The Wave Soldering Machine – WSM 350 DC (Carrier Type) is a next-generation solution for modern PCB assembly lines, engineered to deliver unmatched productivity, reliability, and precision. Designed for mass PCB soldering production, it offers consistent solder joints, reduced defects, and maximum throughput, making it a trusted choice across automotive, consumer electronics, telecom, industrial equipment, and medical electronics manufacturing. Overview Wave soldering is a proven process where a PCB passes over a continuous wave of molten solder, forming strong, defect-free electrical and mechanical connections. The WSM 350 DC automates this method with dual-wave soldering, advanced PLC control, and efficient preheating, eliminating errors common in manual soldering. By integrating lead-free compatibility, robust conveyors, and intelligent control systems, it ensures faster cycle times, energy efficiency, and superior long-term performance. Key Features Dual-Wave Soldering Technology – Reduces bridging and solder skips, ensuring defect-free solder joints for dense PCBs. Advanced PLC + HMI Touchscreen Control – Real-time monitoring, easy adjustments, and digital control over conveyor speed, solder wave height, and temperature. Energy-Efficient Heating – PID + SSR controlled preheating delivers stable soldering temperatures while minimizing energy costs. Automatic Carrier Conveyor – Adjustable width system supports PCBs up to 340 mm, offering smooth, vibration-free transport. High-Performance Foam Fluxer – Precise 2–5 micron flux application with economy mode, lowering solvent and flux usage. Titanium Alloy Solder Pot – Lead-free compatible, corrosion-resistant, and long-lasting with reliable solder capacity. Efficient Ceramic Glass Preheating – Prevents thermal shock, improves soldering quality, and reduces power loss. Dual Cooling Fans – Ensures proper solder joint solidification, preventing cracks and extending PCB reliability. Integrated Cleaning & Pneumatic System – Finger cleaning unit plus precision air pressure control for consistent, contamination-free soldering. Main Components Solder Bath – Special steel or titanium construction with dual nozzles and economy mode to minimize dross. Pre-Heater – Ceramic glass heating zone with uniform distribution and thermal insulation for energy savings. Fluxing System – High-precision foam fluxer with optional spray fluxing for maximum process control. Conveyor & Carrier – Chain-driven, heat-resistant, and adjustable for different PCB sizes and component profiles. Cooling Fans – Rapid cooling to stabilize solder joints immediately after wave contact. Control Panel – PLC + HMI touchscreen with digital controls for wave height, motor speed, and solder pump. Pneumatic System – Pressure gauge and solenoid valves regulate air for fluxing and solder leveling processes. Applications PCB Assembly Lines – High-speed mass production with reliable soldering. Consumer Electronics – TVs, radios, smartphones, and home appliances. Automotive Electronics – Dashboards, ECUs, and sensor modules requiring long-term reliability. Industrial Automation – Controllers, power supplies, and industrial boards. Telecom Devices – Routers, switches, and networking modules. Medical Electronics – Diagnostic systems and precision healthcare devices. Advantages High-Speed Production – Optimized for large-scale PCB assembly. Defect-Free Joints – Dual-wave technology ensures bridging-free results. Energy Efficient – Smart heating cuts operational costs. Durability – Long-lasting solder pot and robust machine design. User-Friendly – Touchscreen control with simple operation. Low Maintenance – Reliable components minimize downtime. Flexible PCB Handling – Adjustable carrier system supports varied board sizes. Lead-Free Ready – Meets RoHS and modern compliance standards. Standard Accessories (Included) Operation software Heating unit Fingers (10 pcs) Chain lock Fuse & relays Solid state relay Air control valve K-type thermocouple User manual Tool case set Why Choose Estovir Technologies? With years of expertise in electronics manufacturing equipment, Estovir Technologies provides cutting-edge wave soldering solutions, backed by fast delivery, reliable service, and long-term support. The WSM 350 DC ensures efficiency, quality, and durability, making it the perfect partner for modern PCB manufacturing. Wave Soldering Machine, Dual-Wave Soldering, PCB Assembly Equipment, Automatic Wave Soldering, Lead-Free PCB Soldering Machine, High-Speed PCB Manufacturing, SMT and Through-Hole Soldering

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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wire processing

Automatic Wire Stripping cum Twisting Machine – AWZ 460 Overview Automatic Wire Stripping cum Twisting Machine – AWZ 460 The Automatic Wire Stripping cum Twisting Machine – AWZ 460 by Estovir Technologies is a compact, motor-driven solution engineered for fast, precise, and consistent processing of multi-strand and hook-up wires. With support for wire diameters ranging from 1.2 mm to 3.5 mm and strip lengths up to 25 mm, this machine eliminates manual errors and ensures nick-free stripping while simultaneously twisting strands for reliable terminations. Its easy collet changeover system, adjustable stopper, and lightweight yet durable build make it an ideal choice for PCB assembly lines, wire harness manufacturing, automotive wiring, and electronics workshops. Designed for high efficiency, the AWZ 460 reduces operator fatigue and guarantees repeatable accuracy in every cycle. Key Features of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is equipped with advanced features that combine efficiency, accuracy, and user-friendliness. Its robust design ensures long service life, while its automation saves time and reduces operator fatigue. Precision & Efficiency Supports Multiple Wire Diameters – Handles 1.2 mm to 3.5 mm, with collets available in 0.1 mm steps up to 6.0 mm. Adjustable Stripping Length – Easily set strip lengths from 3.0 mm to 25.0 mm for different applications. Ease of Use & Reliability Nick-Free Stripping – Designed to remove insulation without damaging the conductor strands. Quick Changeover – Collets can be replaced quickly for different wire sizes, minimizing downtime. Compact & Lightweight Design Small footprint (250 × 130 × 180 mm) and lightweight (4 kg) make it easy to install and move in any production setup. Operator-friendly controls for simple setup and adjustments. Durability & Low Maintenance Built with high-quality materials and motor-driven design for long-term use. Requires minimal maintenance compared to manual or semi-automatic alternatives. Complete Accessories Package Supplied with 4 collets and 1 Allen key for immediate operation. Easy customization with additional collets available as per production needs. Applications of Automatic Wire Stripping & Twisting Machine – AWZ 460 The AWZ 460 is versatile and can be applied across multiple industries where reliable and uniform wire preparation is critical. It helps companies improve production quality while saving time. PCB Assembly Lines – Streamlined wire preparation for soldering and connections. Wire Harness Manufacturing – Consistent stripping & twisting for harness production. Electronics Workshops – Perfect for component testing, repair, and R&D environments. Automotive Wiring – Dependable performance for complex automotive electrical systems. Consumer Electronics – Delivers high-quality output for mass production setups. Why Choose Automatic Wire Stripping & Twisting Machine – AWZ 460 ? Choosing the AWZ 460 means investing in a cost-effective, high-performance solution that combines speed, reliability, and simplicity. It ensures better productivity with minimal manual effort, making it a trusted tool for modern electronics manufacturing. Time-Saving Automation – Strips & twists in one step, reducing manual labor. High Accuracy – Guarantees consistent stripping without conductor damage. Durable & Low Maintenance – Robust motorized design built for long service life. Operator-Friendly – Simple controls and adjustments for quick setup. Trusted Brand – Backed by Estovir Technologies’ expertise in manufacturing precision wire processing machines.

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