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Items tagged with 'minimum lead length'

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LEAD CUTTING

Manual Feed PCB Lead Cutting Machine - LC M66 by Estovir Technologies Overview Manual Feed PCB Lead Cutting Machine - LC M66 The LC M66 Manual Feed PCB Lead Cutting Machine by Estovir Technologies is specially designed for trimming excess leads from printed circuit boards (PCBs) after the soldering process. Operated manually with a push handle, it ensures safe, accurate, and consistent cutting. Equipped with a high-speed tungsten carbide blade (LC TC 250), the LC M66 delivers smooth, damage-free cutting performance for PCB sizes up to 500 × 300 mm and thicknesses of 0.8–2.5 mm. Compact and efficient, this machine is ideal for small to medium-scale PCB assembly units. Technical Specification Model: LC M66 Operation Type: Manual Feed (push-handle) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ½ HP Power Supply: 220V AC, 50 Hz Machine Weight: 95 Kg Key Features of Manual Feed PCB Lead Cutting Machine - LC M66 Manual Feed Design Operators can easily guide PCBs using the push-handle, ensuring safe, consistent, and controlled cutting. Tungsten Carbide Blade (LC TC 250) Equipped with a high-performance carbide blade (Ø250 mm) that delivers clean cuts and can be re-sharpened for longer service life. Accurate Post-Solder Cutting Guarantees uniform lead trimming without damaging solder joints or PCB surfaces, making it suitable for delicate boards. Durable Industrial Build With a strong 95 Kg frame, the LC M66 offers vibration-free operation and long-lasting reliability. Cost-Effective & Easy to Operate Compact, low-maintenance design with minimal power requirement (½ HP motor) makes it ideal for small to medium-scale manufacturers. Why Choose LC M66? Reliable cutting performance with manual control. Ensures clean, accurate trimming of soldered PCBs. Safe operation with push-handle feed design. Uses long-life, re-sharpenable LC TC 250 blades. Applications of Manual Feed PCB Lead Cutting Machine - LC M66 PCB assembly lines (small & mid-scale) Consumer electronics manufacturing LED and lighting PCB processing Automotive electronics assembly

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Preforming Machines

Manual Forming for Taped Axials (Vertical) – MAP 301 V by Estovir Technologies Estovir Technologies introduces the MAP 301 V—a compact, efficient machine designed for manual forming of taped axial components into a vertical V-shape. The unit is ideal for dense PCB assemblies where vertical mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 V is best suited for medium-volume production across electronics, automotive, and assembly industries. Technical Specification: Model: MAP 301 V Operation Type: Manual Forming Type: Vertical V-Shape Bend Lead Diameter: Ø 0.4 mm to Ø 1.37 mm (soft wire) Component Power: 3A & 5A Diode Output Capacity: 10,000 – 18,000 pcs/hr Dimensions: 250 × 250 × 200 mm Weight: 5 kg Component Forming Parameters: A (Lead Length) 4–18 mm B (Lead Spacing from Body) 5–10 mm C (Body Gap (Min. distance between component body and bend) Minimum 3 mm D (Component Body Diameter) 5–8 mm W (Lead Wire Diameter) 0.35–1 mm P (Pitch Between Leads) 5–13.5 mm H (Overall Height) A + B + C Key Features of Manual Forming for Taped Axials (Vertical) – MAP 301 V High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision V-Shape Lead Forming: Forms components into a consistent vertical V-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (190 mm × 175 mm × 190 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance.

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Preforming machine

Automatic Forming for Taped Axials (Vertical) – UAP 301 V The UAP 301 V by Estovir Technologies is an advanced motorized machine designed for automatic cutting and V-shape forming of taped axial components. Engineered for modern SMT lines, it delivers consistent, high-speed performance with minimal manual intervention, making it ideal for high-volume PCB manufacturing and electronic component processing. Key Features of Automatic Forming for Taped Axials (Vertical) – UAP 301 V • Motorized Automatic Operation Significantly reduces manual effort while increasing output and consistency. • High-Speed Processing Delivers up to 14,000 components per hour, ideal for mass production environments. • Accurate and Repeatable V-Forming Ensures precise bending with consistent pitch and lead spacing for vertical mounting. • Supports Lead Diameters Up to 1.37mm Accommodates various component sizes, making it highly adaptable to different production requirements. • Adjustable Speed Control Fine-tune forming speed to suit varying component types and line speeds. • Compact & Rugged Design Industrial-grade build with a compact footprint (500 × 195 × 195 mm), saving valuable floor space. • Low Power Consumption Runs on 220V AC, 50Hz with minimal power usage (3A–5A) for round-the-clock operation. • Low Maintenance Designed for 24/7 industrial use with simple maintenance routines. Applications • The UAP 301 V is suitable for various electronics manufacturing applications: • SMT production lines • PCB assembly facilities • Automotive and industrial electronics • Component forming for LED and consumer electronics • Component packaging and lead processing units Product Specifications - Model : UAP 301 V Operation Type : Motorized Forming Type : Vertical V-Shape Bend Lead Cutting Diameter : Ø 0.4 mm – Ø 1.37 mm (Soft Wire) Output Capacity : Up to 14,000 pcs/hr Speed Control : Adjustable Power Supply : 220V AC, 50 Hz Power Consumption : 3A – 5A Machine Dimensions : 500 mm × 195 mm × 195 mm Machine Weight : 20 kg Component Forming Parameters: • A (Lead Length): 4–18 mm • B (Lead Spacing from Body): 2.5–10 mm • C (Body Gap): Minimum 3 mm between component body and bend • D (Component Body Diameter): 1.5–8 mm • W (Lead Wire Diameter): 0.35–1 mm • P (Pitch Between Leads): 2.5–13.5 mm • H (Overall Height): A + B + C Why Choose UAP 301 V? • Designed for effortless high-volume forming • Compact, reliable, and energy-efficient • Trusted by professionals for its durability and accuracy • Backed by Estovir Technologies' proven expertise in lead forming systems

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Our respected clients can avail the series of Automatic Jumper Forming Machine that is cautiously assembled by making use of upgraded components and materials. These machines are reliable for producing jumpers used in various electrical applications. Clients appreciate the entire stock of Automatic Jumper Forming Machine due to its reliable usage and easy operations. In addition, we make available the array of machines at discounted prices. Features: Unmatched performance Modular design Easy installation Technical Specifications Output 7500 pcs/hr Power 220V AC, 50Hz Dimensions L-320, W-300, H-450m

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We are specialized in the industry by manufacturing and supplying a wide range of Wave Soldering Machine. These are especially assembled for high mass and volume manufacturing in industry. Offered range of Wave Soldering Machine is developed in compliance with defined international standards of quality and durability. In addition to this, we stringently inspect the entire series on the parameters of service life and functionality. Features: Consumes less floor space Long functional life Convenient operation Technical Specifications: Features Model WSM 200 (Single Wave) WSM 300 S (Single Wave) WSM 300D (Dual Wave) General Power Supply 220V AC, 50 Hz 1 Ph, 20A 440V AC, 50 Hz 3 Ph, 27A 440V AC, 50 Hz 3 Ph, 42A Dimensions(With Vonv. Length) L-2900 W-850 H-1100 mm L-3500 W-900 H-1800 mm L-3500 W-900 H-1800 mm Weight 180 Kg 320 Kg 380 Kg Construction Table Top1 Floor Model Floor Model SOLDER BATH Wave Width 200 mm 300mm 300mm Solder Bath Capacity 95 Kg 115 115 x 2 = 230Kg Max. Wave Height 0-8mm 0-8mm 0-8mm Warm up Time. 60min 70min 70min Solder Bath Power 2.4Kw 3.0 Kw 3.0 x 2=6.0Kw FLUXER Flux Capacity 3 Ltr 4 Ltr 4 Ltr Air Consumption 3.5 cfm(30 PSI) 4.0cfm(30 PSI) 4.0cfm(30 PSI) CONVEYOR Conveyor Speer 0-2.5 M/min 0-2.5 M/min 0-2.5 M/min Conveyor Angle 5,6,7 degree in Steps 4-10 degree step - less 4-10 degree step - less PRE-HEATER Pre Heater Length 800 mm 900 mm 900 mm Pre Heater Power 2.0 KW 3.0 KW 3.0 KW

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Conveyor

MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Overview of MI Line Motorized Single-Side Conveyor – 7.3 Mtr (24’) The MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) by Estovir Technologies is a high-performance chain-type conveyor engineered for manual insertion (MI) lines in PCB assembly and electronics manufacturing. Single-sided operation, with operators working on one side, makes it highly efficient for directly transferring PCBs to the Wave Soldering Machine (finger type). In this conveyor line, the PCB moves on a chain conveyor, guided at its edges. As the PCB progresses, operators sequentially insert designated components into their respective locations. By the end of the line, all components are inserted, and the board is ready for soldering. The PCB edges are securely guided, and the conveyor channels are adjustable to accommodate different PCB widths, ensuring smooth and precise handling. Built with a durable aluminium (40×40) or powder-coated steel frame, the MI Line offers an ergonomic working height (900 mm ±25 mm), adjustable bin trays, and variable-speed control (0.75–1.7 m/min) powered by a 3-phase induction motor. Its ESD-safe design, fire-hazard-free construction, and operator-friendly features make it ideal for high-volume production environments, including automotive, medical device, and consumer electronics industries. Key Features of MI Line Motorized Single-Side Working Conveyor – 7.3 Mtr (24’) Single-Side Operation Designed for efficient manual insertion lines where operators work from one side. Ideal for seamless integration with wave soldering machines. Chain Conveyor with Adjustable Channels Special aluminium extrusion channels with low-friction nylon-roller chain ensure smooth PCB transport. Adjustable PCB guide channels for handling PCBs of different sizes (50 mm – 350 mm). Ergonomic & Operator-Friendly Design Comfortable 900 mm ±25 mm working height reduces operator fatigue. Powder-coated steel work platform for durability and stable handling. Precision Speed Control Variable speed range 0.75 – 1.7 m/min for optimal synchronization with component insertion and wave-soldering lines. Integrated AC drive control panel for easy adjustment. Integrated Safety Features Equipped with emergency stop switches at both ends. Power-failure interlock and MCB electrical protection ensure safe operations. Optimized Workflow Accessories Adjustable bin trays for organized component handling. Integrated LED tube lighting (without wiring) for a well-lit working area. Steel display board for magnetic drawings for quick reference. Fire-Hazard-Free Build Made with non-flammable, wood-free materials to meet strict industrial safety standards. Customization Options Every production line is unique, and the MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) is designed to adapt seamlessly to your specific needs. We provide extensive customization to ensure the conveyor integrates perfectly with your workflow, improves productivity, and maximizes operational efficiency. From adjusting dimensions to fine-tuning speed controls and adding operator-friendly features, the conveyor can be tailored for a wide range of industrial environments. Length & Height: Customizable conveyor length (standard 7 m / 24’) and adjustable height to fit your layout. PCB Width: Adjustable guide channels accommodate PCB sizes from 50 mm to 350 mm. Structure Material: Choice of aluminium (40×40) for lightweight durability or powder-coated steel for added strength and corrosion resistance. Speed Control: Fine-tuned speed adjustments to synchronize with different stages of assembly or soldering processes. Lighting & Electrical Setup: Optional integrated wiring for LED lighting, power sockets, and tool connections. Accessories: Add-ons like adjustable bin trays, tool sliders, magnetic display boards, and shelving to improve productivity and workflow organization. Applications of MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) The MI Line Motorized Single-Side Conveyor is built to optimize efficiency in manual insertion and pre-soldering assembly lines. Its reliable chain conveyor, adjustable PCB channels, and ergonomic design ensure smooth and precise component handling, even in demanding manufacturing environments. From small-scale PCB assembly to high-volume industrial production, it provides dependable support across multiple industries. Manual Component Insertion: Efficiently supports resistors, capacitors, connectors, and other through-hole components. PCB Inspection & Testing: Offers stable and safe PCB transfer during critical quality control and inspection stages. Wave-Soldering Preparation: Moves fully populated PCBs seamlessly from the MI line to the wave-soldering machine. High-Precision Manufacturing: Suitable for automotive, consumer electronics, and medical device production where precision handling is essential. ESD-Sensitive Assembly Lines: Protects sensitive components from static discharge during transfer and assembly. Flexible Industrial Applications: Adapts to diverse workflows in electronics, aerospace, and other high-tech manufacturing sectors. Why Choose MI Line Motorized Single-Side Working Conveyor – 7 Mtr (24’) from Estovir Technologies Choosing the right conveyor system is crucial for maintaining productivity, reducing downtime, and ensuring long-term operational reliability. With Estovir Technologies, you gain a partner that delivers advanced engineering, robust quality, and excellent after-sales support tailored to your production needs. Our focus on operator comfort, product durability, and process efficiency makes the MI Line conveyor the preferred choice for leading manufacturers. Proven Expertise: Backed by decades of experience in PCB assembly line automation with successful installations across industries. Operator-Centric Design: Ergonomically designed with organized bins, adjustable trays, and easy-to-use controls for maximum productivity. Reliable & Durable Build: Manufactured using high-quality materials and components to ensure long-term, low-maintenance performance. ESD-Safe & Fire-Resistant: Safeguards sensitive electronic components and complies with global safety standards. Comprehensive Support: Full range of services, including installation, calibration, preventive maintenance, and quick spare-part availability. Custom-Fit Solutions: Flexible customization options to align perfectly with specific production line requirements.

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Preforming Machines

Loose Radial Lead Cutter – ARP 360 by Estovir Technologies The Loose Radial Lead Cutter - ARP 360 by Estovir Technologies is a compact, high-precision machine engineered for trimming loose radial component leads such as capacitors. Designed for electronics manufacturing units, it delivers clean and consistent cuts, improving productivity and reducing manual effort. With an output of 20–30 pcs/min, this 20 kg benchtop machine is ideal for PCB assembly lines and component preparation in mass production environments. Technical Specification Model: ARP 360 Component Types: Capacitors, LED & Loose Radial Components Component Body Diameter: 3–15 mm Lead Diameter: Ø0.4 – Ø1.0 mm Output Capacity: 20–30 pcs/min Power Supply: 220V AC, 50 Hz Dimensions: 500 × 400 × 450 mm Weight: 20 Kg Key Features of ARP 360 Loose Radial Lead Cutter Efficient Lead Cutting: Automatically trims loose radial component leads with accuracy and speed. Wide Compatibility: Supports body diameters ranging from 3–15 mm and lead diameters from Ø0.4 – Ø1.0 mm. Precision Mechanism: Provides clean, uniform cuts without damaging delicate electronic parts. Compact & Lightweight Design: Small footprint (500 × 400 × 450 mm) makes it easy to place on existing production lines. Durable Build: Industrial-grade materials ensure reliability for continuous use. User-Friendly Interface: Equipped with a simple control panel for quick setup and minimal training. Applications of ARP 360 Loose Radial Lead Cutter The ARP 360 is designed for industries where speed, precision, and reliability are essential in handling loose radial components. Its compact size and high cutting accuracy make it ideal for a wide range of PCB assembly and electronics manufacturing applications. Capacitor and loose radial component trimming in bulk production. PCB assembly lines requiring precise and uniform lead cutting. Consumer electronics manufacturing units. Industrial electronics production where continuous operation is needed. Benchtop cutting solution for small and mid-scale factories. Why Choose ARP 360 Loose Radial Lead Cutter? The ARP 360 by Estovir Technologies is built for manufacturers who need an affordable, compact, and efficient solution for cutting loose radial leads. With its precision cutting mechanism, durable design, and easy operation, it is trusted by professionals across the electronics industry. Accurate and consistent cutting performance. Compact benchtop design suitable for small workspaces. Reliable for continuous operation in production environments. Simple controls for quick setup and user convenience.

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