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'solder pot for pcb assembly and rework'

Items tagged with 'solder pot for pcb assembly and rework'

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Wave Soldering Machines

Wave Soldering Machine – WSM 350 DC (Carrier Type) Advanced Dual-Wave Solution for High-Quality PCB Assembly | Estovir Technologies The Wave Soldering Machine – WSM 350 DC (Carrier Type) is a next-generation solution for modern PCB assembly lines, engineered to deliver unmatched productivity, reliability, and precision. Designed for mass PCB soldering production, it offers consistent solder joints, reduced defects, and maximum throughput, making it a trusted choice across automotive, consumer electronics, telecom, industrial equipment, and medical electronics manufacturing. Overview Wave soldering is a proven process where a PCB passes over a continuous wave of molten solder, forming strong, defect-free electrical and mechanical connections. The WSM 350 DC automates this method with dual-wave soldering, advanced PLC control, and efficient preheating, eliminating errors common in manual soldering. By integrating lead-free compatibility, robust conveyors, and intelligent control systems, it ensures faster cycle times, energy efficiency, and superior long-term performance. Key Features Dual-Wave Soldering Technology – Reduces bridging and solder skips, ensuring defect-free solder joints for dense PCBs. Advanced PLC + HMI Touchscreen Control – Real-time monitoring, easy adjustments, and digital control over conveyor speed, solder wave height, and temperature. Energy-Efficient Heating – PID + SSR controlled preheating delivers stable soldering temperatures while minimizing energy costs. Automatic Carrier Conveyor – Adjustable width system supports PCBs up to 340 mm, offering smooth, vibration-free transport. High-Performance Foam Fluxer – Precise 2–5 micron flux application with economy mode, lowering solvent and flux usage. Titanium Alloy Solder Pot – Lead-free compatible, corrosion-resistant, and long-lasting with reliable solder capacity. Efficient Ceramic Glass Preheating – Prevents thermal shock, improves soldering quality, and reduces power loss. Dual Cooling Fans – Ensures proper solder joint solidification, preventing cracks and extending PCB reliability. Integrated Cleaning & Pneumatic System – Finger cleaning unit plus precision air pressure control for consistent, contamination-free soldering. Main Components Solder Bath – Special steel or titanium construction with dual nozzles and economy mode to minimize dross. Pre-Heater – Ceramic glass heating zone with uniform distribution and thermal insulation for energy savings. Fluxing System – High-precision foam fluxer with optional spray fluxing for maximum process control. Conveyor & Carrier – Chain-driven, heat-resistant, and adjustable for different PCB sizes and component profiles. Cooling Fans – Rapid cooling to stabilize solder joints immediately after wave contact. Control Panel – PLC + HMI touchscreen with digital controls for wave height, motor speed, and solder pump. Pneumatic System – Pressure gauge and solenoid valves regulate air for fluxing and solder leveling processes. Applications PCB Assembly Lines – High-speed mass production with reliable soldering. Consumer Electronics – TVs, radios, smartphones, and home appliances. Automotive Electronics – Dashboards, ECUs, and sensor modules requiring long-term reliability. Industrial Automation – Controllers, power supplies, and industrial boards. Telecom Devices – Routers, switches, and networking modules. Medical Electronics – Diagnostic systems and precision healthcare devices. Advantages High-Speed Production – Optimized for large-scale PCB assembly. Defect-Free Joints – Dual-wave technology ensures bridging-free results. Energy Efficient – Smart heating cuts operational costs. Durability – Long-lasting solder pot and robust machine design. User-Friendly – Touchscreen control with simple operation. Low Maintenance – Reliable components minimize downtime. Flexible PCB Handling – Adjustable carrier system supports varied board sizes. Lead-Free Ready – Meets RoHS and modern compliance standards. Standard Accessories (Included) Operation software Heating unit Fingers (10 pcs) Chain lock Fuse & relays Solid state relay Air control valve K-type thermocouple User manual Tool case set Why Choose Estovir Technologies? With years of expertise in electronics manufacturing equipment, Estovir Technologies provides cutting-edge wave soldering solutions, backed by fast delivery, reliable service, and long-term support. The WSM 350 DC ensures efficiency, quality, and durability, making it the perfect partner for modern PCB manufacturing. Wave Soldering Machine, Dual-Wave Soldering, PCB Assembly Equipment, Automatic Wave Soldering, Lead-Free PCB Soldering Machine, High-Speed PCB Manufacturing, SMT and Through-Hole Soldering

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PCB Cutting

PCB Separator 6 Blade – EMS 1200 V Cut by Estovir Technologies The EMS 1200 V Cut is an industrial-grade PCB depaneling machine equipped with a 6-blade precision cutting system. Unlike smaller dual-blade machines, the 6 Blade version is designed for high-volume, large-format PCB panels, making it perfect for electronics manufacturers who need speed, accuracy, and scalability. With a cutting speed of up to 20 meters per minute, it can handle even the most demanding production environments. Its straight-line cutting mechanism ensures clean and consistent results, while its adjustable blade speed allows customization based on PCB material and thickness (up to 3 mm). Compact yet powerful, the EMS 1200 V Cut provides stress-free separation, ensuring solder joints and delicate SMT components remain intact. Key Features of EMS 1200 V Cut PCB Separator Every feature of this machine has been engineered with electronics manufacturing challenges in mind. Six-Blade Precision Cutting Equipped with 6 high-quality blades for accurate separation Handles large PCB panels with fast cutting lines simultaneously Reduces cycle time and increases productivity Adjustable Cutting Speed Cutting speed up to 20 meters per minute Ensures flexibility for diverse manufacturing requirements Stress-Free PCB Handling Minimizes mechanical stress on PCBs Prevents micro-cracks in solder joints and tracks Protects sensitive SMT and through-hole components Straight-Line Cutting Accuracy Provides clean, uniform cuts along V-grooves Eliminates rough edges, burrs, or misaligned breaks Improves product quality and assembly reliability Compact & Durable Build Dimensions: 2430 × 375 × 280 mm Compact footprint despite handling large PCBs Built with industrial-grade materials for long-term durability Easy-to-Use Interface Simple, intuitive controls for operator-friendly use Requires minimal training, reducing skilled labor dependency Built-in safety features for secure operation Energy-Efficient Design Operates on 220V AC, 50 Hz standard power Low energy consumption compared to manual/semi-automatic methods Cost-effective with reduced operational expenses Applications of PCB Separator 6 Blade – EMS 1200 V Cut The EMS 1200 V Cut is versatile and designed for industries that demand bulk production of high-quality PCBs. Electronics Manufacturing – Smartphones, telecom equipment, consumer gadgets. LED Lighting Industry – Separation of long LED strips, panels, and aluminium PCBs. Automotive Electronics – Dashboards, infotainment systems, safety boards. Industrial Electronics – Control units, automation boards, industrial sensors. Appliances & Consumer Devices – TVs, washing machines, refrigerators, smart appliances. EMS & Contract Manufacturing Units – High-volume, multi-client PCB production. Its six-blade system makes it especially useful for large PCB panels where multiple boards are separated in a single operation. Why Choose the PCB Separator 6 Blade – EMS 1200 V Cut? When compared to manual depaneling or smaller machines, the EMS 1200 V Cut offers clear advantages: High Productivity Six blades enable fast cuts in a single pass Handles large PCB panels quickly and efficiently Protects Your Investment Prevents PCB damage, reducing scrap rates Saves money on rework and defective boards Flexible & Scalable Adjustable speed accommodates different PCB types Suitable for both small and high-volume batches User-Friendly & Safe Easy to operate, reducing training time Safety features protect operators in high-speed environments Compact Yet Industrial-Grade Small footprint with heavy-duty, continuous-use capability Ensures consistent performance in demanding production setups

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Preforming Machines

Solder Paste Mixer – ET 500 SPM by Estovir Technologies Overview Solder Paste Mixer – ET 500 SPM Estovir Technologies the Solder Paste Mixer – ET 500 SPM, engineered to deliver perfect solder paste consistency before SMT production. Featuring a 45° dual-rotation system, it ensures uniform mixing, bubble removal, and stable viscosity—guaranteeing defect-free soldering results. With its compact design, adjustable mixing time, and built-in safety mechanisms, this mixer is ideal for SMT lines, PCB assembly, and high-precision electronics manufacturing. Key Features of Solder Paste Mixer – ET 500 SPM Dual 45° Rotation System: Ensures uniform paste mixing, bubble removal, and natural viscosity recovery. Adjustable Mixing Time: Set from 01 sec to 99 hrs using a digital LED display. High Capacity: Supports up to 1000g (2 × 500g cans) with Φ60–Φ67 mm diameter. High-Speed Performance: 400 RPM revolution and 150–300 RPM rotation for fast and consistent results. Safe & Reliable: Mixes paste without opening the can lid, preventing contamination and spills. Stable & Low Noise: Designed for vibration-free, quiet operation on production floors. Compact & Durable: Space-saving 400 × 400 × 520 mm design with rugged build. Energy Efficient: Runs on AC 220V, 50Hz, consuming minimal power. Why Choose of Solder Paste Mixer – ET 500 SPM? The ET 500 SPM delivers consistency, speed, and safety—three essentials for SMT assembly. Unlike manual mixing, its automated dual-rotation system provides repeatable results, eliminating human error. It is compact yet powerful, designed for continuous industrial use with minimal maintenance. Whether for domestic or imported solder paste, it ensures your SMT line runs at peak efficiency. Improves soldering quality Reduces defects caused by poor paste consistency Increases throughput with quick 3–5 min mixing Designed for long-term, reliable industrial performance Applications of Solder Paste Mixer – ET 500 SPM The ET 500 SPM Solder Paste Mixer is designed to deliver precise, uniform, and bubble-free solder paste consistency—making it an essential machine for SMT assembly lines and electronics production environments. By ensuring consistent viscosity, it reduces defects in solder joints and improves overall product reliability. Its compact yet high-capacity design makes it suitable for a wide range of industries that require precision soldering and efficient PCB assembly. SMT (Surface Mount Technology) production lines PCB manufacturing & prototyping units Consumer electronics & LED assembly Automotive electronic component manufacturing Telecommunication & networking equipment assembly Industrial and defense electronics production

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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LEAD CUTTING

Manual Feed PCB Lead Cutting Machine - LC M66 by Estovir Technologies Overview Manual Feed PCB Lead Cutting Machine - LC M66 The LC M66 Manual Feed PCB Lead Cutting Machine by Estovir Technologies is specially designed for trimming excess leads from printed circuit boards (PCBs) after the soldering process. Operated manually with a push handle, it ensures safe, accurate, and consistent cutting. Equipped with a high-speed tungsten carbide blade (LC TC 250), the LC M66 delivers smooth, damage-free cutting performance for PCB sizes up to 500 × 300 mm and thicknesses of 0.8–2.5 mm. Compact and efficient, this machine is ideal for small to medium-scale PCB assembly units. Technical Specification Model: LC M66 Operation Type: Manual Feed (push-handle) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ½ HP Power Supply: 220V AC, 50 Hz Machine Weight: 95 Kg Key Features of Manual Feed PCB Lead Cutting Machine - LC M66 Manual Feed Design Operators can easily guide PCBs using the push-handle, ensuring safe, consistent, and controlled cutting. Tungsten Carbide Blade (LC TC 250) Equipped with a high-performance carbide blade (Ø250 mm) that delivers clean cuts and can be re-sharpened for longer service life. Accurate Post-Solder Cutting Guarantees uniform lead trimming without damaging solder joints or PCB surfaces, making it suitable for delicate boards. Durable Industrial Build With a strong 95 Kg frame, the LC M66 offers vibration-free operation and long-lasting reliability. Cost-Effective & Easy to Operate Compact, low-maintenance design with minimal power requirement (½ HP motor) makes it ideal for small to medium-scale manufacturers. Why Choose LC M66? Reliable cutting performance with manual control. Ensures clean, accurate trimming of soldered PCBs. Safe operation with push-handle feed design. Uses long-life, re-sharpenable LC TC 250 blades. Applications of Manual Feed PCB Lead Cutting Machine - LC M66 PCB assembly lines (small & mid-scale) Consumer electronics manufacturing LED and lighting PCB processing Automotive electronics assembly

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Soldering Station

Digital Display Lead-Free Soldering Station 60W The Digital Soldering Station 60W by Estovir Technologies ensures precision and efficiency in electronics repair and PCB assembly. Designed for durability and accuracy, it features advanced temperature control, rapid ceramic heating, and an easy-to-read LED display. Ideal for DIY electronics projects and professional use. Specifications: • Model: SS60W • Weight: 5 kg • Input Voltage: 220V AC ±10% 50Hz • Power Consumption: 60W (Max.) • Temperature Control Range: 150°C to 450°C (302°F to 842°F) • Output Voltage: 28V AC • Temperature Stability: ±1°C (Static) • Display: 7-Segment LED Display • Max. Surrounding Temperature: 40°C • Calibration Method: Digital Calibration • Calibration Temperature Range: 50°C to -50°C (122°F to -58°F) • Ground Impedance: < 2Ω • Ground Voltage: < 2mV • Heating Element: Ceramic Heating Core Product Features: • 7-Segment LED Display: Displays temperature clearly for easy monitoring. • Efficient Heating: Ceramic heating core ensures fast heat-up times and stable operation. • Precision Control: Uses PID power control and MCU-based temperature regulation for accuracy. • Durable Construction: High-temperature braided material enhances longevity and performance. • User-Friendly Display: Temperature shown in Celsius for operator convenience. • Rapid Calibration: Computerized Temperature Calibration corrects discrepancies quickly.

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