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'high volume pcb assembly line equipment'

Items tagged with 'high volume pcb assembly line equipment'

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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PCB Cutting

PCB Separator 6 Blade – EMS 1200 V Cut by Estovir Technologies The EMS 1200 V Cut is an industrial-grade PCB depaneling machine equipped with a 6-blade precision cutting system. Unlike smaller dual-blade machines, the 6 Blade version is designed for high-volume, large-format PCB panels, making it perfect for electronics manufacturers who need speed, accuracy, and scalability. With a cutting speed of up to 20 meters per minute, it can handle even the most demanding production environments. Its straight-line cutting mechanism ensures clean and consistent results, while its adjustable blade speed allows customization based on PCB material and thickness (up to 3 mm). Compact yet powerful, the EMS 1200 V Cut provides stress-free separation, ensuring solder joints and delicate SMT components remain intact. Key Features of EMS 1200 V Cut PCB Separator Every feature of this machine has been engineered with electronics manufacturing challenges in mind. Six-Blade Precision Cutting Equipped with 6 high-quality blades for accurate separation Handles large PCB panels with fast cutting lines simultaneously Reduces cycle time and increases productivity Adjustable Cutting Speed Cutting speed up to 20 meters per minute Ensures flexibility for diverse manufacturing requirements Stress-Free PCB Handling Minimizes mechanical stress on PCBs Prevents micro-cracks in solder joints and tracks Protects sensitive SMT and through-hole components Straight-Line Cutting Accuracy Provides clean, uniform cuts along V-grooves Eliminates rough edges, burrs, or misaligned breaks Improves product quality and assembly reliability Compact & Durable Build Dimensions: 2430 × 375 × 280 mm Compact footprint despite handling large PCBs Built with industrial-grade materials for long-term durability Easy-to-Use Interface Simple, intuitive controls for operator-friendly use Requires minimal training, reducing skilled labor dependency Built-in safety features for secure operation Energy-Efficient Design Operates on 220V AC, 50 Hz standard power Low energy consumption compared to manual/semi-automatic methods Cost-effective with reduced operational expenses Applications of PCB Separator 6 Blade – EMS 1200 V Cut The EMS 1200 V Cut is versatile and designed for industries that demand bulk production of high-quality PCBs. Electronics Manufacturing – Smartphones, telecom equipment, consumer gadgets. LED Lighting Industry – Separation of long LED strips, panels, and aluminium PCBs. Automotive Electronics – Dashboards, infotainment systems, safety boards. Industrial Electronics – Control units, automation boards, industrial sensors. Appliances & Consumer Devices – TVs, washing machines, refrigerators, smart appliances. EMS & Contract Manufacturing Units – High-volume, multi-client PCB production. Its six-blade system makes it especially useful for large PCB panels where multiple boards are separated in a single operation. Why Choose the PCB Separator 6 Blade – EMS 1200 V Cut? When compared to manual depaneling or smaller machines, the EMS 1200 V Cut offers clear advantages: High Productivity Six blades enable fast cuts in a single pass Handles large PCB panels quickly and efficiently Protects Your Investment Prevents PCB damage, reducing scrap rates Saves money on rework and defective boards Flexible & Scalable Adjustable speed accommodates different PCB types Suitable for both small and high-volume batches User-Friendly & Safe Easy to operate, reducing training time Safety features protect operators in high-speed environments Compact Yet Industrial-Grade Small footprint with heavy-duty, continuous-use capability Ensures consistent performance in demanding production setups

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Preforming Machines

Automatic Jumper Forming Machine – JMP 681 by Estovir Technologies The JMP 681 Automatic Jumper Forming Machine by Estovir Technologies is engineered for high-speed and precision forming of Tin Wire/ Copper Wire/Soft Wire used in PCB assembly and electronics manufacturing. This fully automatic machine streamlines the cutting, bending, and forming process, ensuring uniform quality, efficiency, and reduced manual labor in production lines. Compact, durable, and easy to integrate, the JMP 681 is the perfect solution for mass production of jumper wires with consistent accuracy. Key Features of Automatic Jumper Forming Machine – JMP 681 High Output Capacity Produces up to 6500 jumper wires per hour, ideal for large-scale production. Ensures faster turnaround and optimized workflow. Fully Automatic Operation Eliminates manual cutting and bending. Guarantees consistent, repeatable quality across all components. Compact & Durable Design Dimensions: 320 × 300 × 450 mm, Weight: 37 Kg. Easy to integrate into existing production setups with minimal space requirement. Precision Wire Forming Handles tin wires of Ø 0.4 – Ø 0.7 mm with accurate bending and shaping. Ensures reliable jumper connections for electronics assemblies. Customizable Settings Adjustable jumper length, bend angle, and leg height. Flexible to meet different PCB design requirements. Applications of Automatic Jumper Forming Machine – JMP 681 PCB & Electronics Assembly Lines – Streamlined jumper wire forming for circuit boards. Consumer Electronics Manufacturing – Reliable for devices requiring precision wiring. Automotive Electronics – Consistent performance in high-demand automotive circuits. Industrial Electronics – Supports mass production with uniform accuracy. Contract Manufacturing Units – High output capacity makes it suitable for outsourcing projects. Why Choose JMP 681? High-volume output for mass production Operator-friendly with minimal manual work Compact, durable, and easy-to-integrate design Cost-efficient solution reducing labor and errors Backed by Estovir Technologies – Trusted in Electronics Manufacturing

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LEAD CUTTING

Manual Feed PCB Lead Cutting Machine - LC M66 by Estovir Technologies Overview Manual Feed PCB Lead Cutting Machine - LC M66 The LC M66 Manual Feed PCB Lead Cutting Machine by Estovir Technologies is specially designed for trimming excess leads from printed circuit boards (PCBs) after the soldering process. Operated manually with a push handle, it ensures safe, accurate, and consistent cutting. Equipped with a high-speed tungsten carbide blade (LC TC 250), the LC M66 delivers smooth, damage-free cutting performance for PCB sizes up to 500 × 300 mm and thicknesses of 0.8–2.5 mm. Compact and efficient, this machine is ideal for small to medium-scale PCB assembly units. Technical Specification Model: LC M66 Operation Type: Manual Feed (push-handle) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ½ HP Power Supply: 220V AC, 50 Hz Machine Weight: 95 Kg Key Features of Manual Feed PCB Lead Cutting Machine - LC M66 Manual Feed Design Operators can easily guide PCBs using the push-handle, ensuring safe, consistent, and controlled cutting. Tungsten Carbide Blade (LC TC 250) Equipped with a high-performance carbide blade (Ø250 mm) that delivers clean cuts and can be re-sharpened for longer service life. Accurate Post-Solder Cutting Guarantees uniform lead trimming without damaging solder joints or PCB surfaces, making it suitable for delicate boards. Durable Industrial Build With a strong 95 Kg frame, the LC M66 offers vibration-free operation and long-lasting reliability. Cost-Effective & Easy to Operate Compact, low-maintenance design with minimal power requirement (½ HP motor) makes it ideal for small to medium-scale manufacturers. Why Choose LC M66? Reliable cutting performance with manual control. Ensures clean, accurate trimming of soldered PCBs. Safe operation with push-handle feed design. Uses long-life, re-sharpenable LC TC 250 blades. Applications of Manual Feed PCB Lead Cutting Machine - LC M66 PCB assembly lines (small & mid-scale) Consumer electronics manufacturing LED and lighting PCB processing Automotive electronics assembly

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Preforming Machines

Automatic De-Taping Machine for Taped Radials – UAP 850 R High-Speed, Precise & Reliable De-Taping Solution The Automatic De-Taping Machine for Taped Radials – UAP 850 R by Estovir Technologies is an advanced motorized solution designed for fast and accurate cutting of taped radial components. As the upgraded version of the MAP 860 R, this de-taping machine delivers superior speed, consistency, and efficiency for high-volume electronics and PCB manufacturing. Technical Specification: Model: UAP 850 R Output Capacity: Up to 10,000 pcs/hr Lead Diameter: Ø 0.4 mm – Ø 0.8 mm (soft wire) Power Source: 220V AC, 50 Hz Operation Type: Motorized / Automatic Dimensions: 370 mm × 160 mm × 205 mm Weight: 8 kg Component Forming Specification A (Lead Body Length): 3.5 – 40 mm B (Lead Length): 3.6 – 15 mm W (Lead Wire Diameter): Ø 0.4 – Ø 0.8 mm Key Features of UAP 850 R Automatic De-Taping Machine Motorized Automatic Operation – Minimizes manual intervention for reliable, consistent output. High-Speed Performance – Processes up to 10,000 components per hour, ideal for large-scale manufacturing. Precision Cutting Mechanism – Handles soft wire leads up to 0.8 mm with clean and uniform cuts. Compact & Space-Saving Design – Dimensions: 370 × 160 × 205 mm, perfect for small workspaces. Energy Efficient – Runs on less than 100 W power consumption. Low Maintenance & Long Life – Built with industrial-grade durability for extended use. Applications of the Automatic De-Taping Machine The Automatic De-Taping Machine for Taped Radials – UAP 850 R is versatile and widely used across industries where precision and high-speed output are critical: Electronics manufacturing – De-taping resistors, capacitors, and other radial components. Automotive electronics – Ensures accurate preparation of large-volume components. Consumer electronics assembly – Handles small, delicate taped parts with precision. PCB manufacturing – Streamlines taped component processing. Appliance & device production – Ideal for bulk taped radial leads. Why Choose Estovir Technologies' UAP 850 R? Engineered for Speed & Accuracy – Consistent results with every cycle. Adaptable & Space-Saving – Compact size with adjustable speed control. Reliable & Energy-Efficient – Consumes minimal power while delivering maximum output. Built for Durability – Industrial-grade construction with minimal maintenance requirements. If your production demands speed, precision, and reliability, the Automatic De-Taping Machine for Taped Radials – UAP 850 R is the perfect solution. With its compact size, high output capacity, and low energy usage, this machine significantly improves productivity while maintaining long-term dependability. Upgrade your assembly line with the UAP 850 R from Estovir Technologies – where precision meets productivity.

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Preforming Machines

Manual Forming for Taped Axials (Horizontal) – MAP 301 H by Estovir Technologies Estovir Technologies introduces the MAP 301 H—a compact, efficient machine designed for manual forming of taped axial components into a vertical U-shape. The unit is ideal for dense PCB assemblies where horizontal mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 H is best suited for medium-volume production across electronics, automotive, and assembly industries. Key Features of Manual Forming for Taped Axials (Horizontal) – MAP 301 H High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision H-Shape Lead Forming: Forms components into a consistent vertical U-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (250 X 250 X 200 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance. Why Choose Manual Forming for Taped Axials (Horizontal) – MAP 301 H? The MAP 301 H offers the perfect balance of precision, control, and productivity. Its manual crank operation provides the operator with full control, allowing for fine-tuning and customization during forming. Built with a compact, heavy-duty frame, it supports small-to-mid-scale operations that demand consistency and reliability. Whether you’re handling dense PCBs or varied lead sizes, this machine is engineered to perform. Perfect for small spaces and mobile workstations Eliminates need for electrical setup Ideal for continuous use in industrial environments Easy to operate, adjust, and maintain Designed by Estovir Technologies for long-term value Applications of Manual Forming for Taped Axials (Horizontal) – MAP 301 H MAP 301 H is widely used in manufacturing environments that require Horizontal lead forming: Electronics and PCB manufacturing lines Automotive electronic assembly units Industrial component forming and processing setups Consumer electronics and LED-based systems Component packaging and reshaping facilities Product Type Compatibility: Axial leaded components in taped form Automatic Grade: Manual (non-electric, fully mechanical)

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Preforming machine

Automatic Forming for Taped Axials (Vertical) – UAP 301 V The UAP 301 V by Estovir Technologies is an advanced motorized machine designed for automatic cutting and V-shape forming of taped axial components. Engineered for modern SMT lines, it delivers consistent, high-speed performance with minimal manual intervention, making it ideal for high-volume PCB manufacturing and electronic component processing. Key Features of Automatic Forming for Taped Axials (Vertical) – UAP 301 V • Motorized Automatic Operation Significantly reduces manual effort while increasing output and consistency. • High-Speed Processing Delivers up to 14,000 components per hour, ideal for mass production environments. • Accurate and Repeatable V-Forming Ensures precise bending with consistent pitch and lead spacing for vertical mounting. • Supports Lead Diameters Up to 1.37mm Accommodates various component sizes, making it highly adaptable to different production requirements. • Adjustable Speed Control Fine-tune forming speed to suit varying component types and line speeds. • Compact & Rugged Design Industrial-grade build with a compact footprint (500 × 195 × 195 mm), saving valuable floor space. • Low Power Consumption Runs on 220V AC, 50Hz with minimal power usage (3A–5A) for round-the-clock operation. • Low Maintenance Designed for 24/7 industrial use with simple maintenance routines. Applications • The UAP 301 V is suitable for various electronics manufacturing applications: • SMT production lines • PCB assembly facilities • Automotive and industrial electronics • Component forming for LED and consumer electronics • Component packaging and lead processing units Product Specifications - Model : UAP 301 V Operation Type : Motorized Forming Type : Vertical V-Shape Bend Lead Cutting Diameter : Ø 0.4 mm – Ø 1.37 mm (Soft Wire) Output Capacity : Up to 14,000 pcs/hr Speed Control : Adjustable Power Supply : 220V AC, 50 Hz Power Consumption : 3A – 5A Machine Dimensions : 500 mm × 195 mm × 195 mm Machine Weight : 20 kg Component Forming Parameters: • A (Lead Length): 4–18 mm • B (Lead Spacing from Body): 2.5–10 mm • C (Body Gap): Minimum 3 mm between component body and bend • D (Component Body Diameter): 1.5–8 mm • W (Lead Wire Diameter): 0.35–1 mm • P (Pitch Between Leads): 2.5–13.5 mm • H (Overall Height): A + B + C Why Choose UAP 301 V? • Designed for effortless high-volume forming • Compact, reliable, and energy-efficient • Trusted by professionals for its durability and accuracy • Backed by Estovir Technologies' proven expertise in lead forming systems

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ESD Products

Our ESD PCB Storage Trolley is designed for electronics manufacturing, assembly lines, and R&D laboratories to ensure safe, efficient, and anti-static handling of printed circuit boards (PCBs). Built using high-quality stainless steel (SS) pipes and conductive PCB panels, these trolleys provide exceptional durability, corrosion resistance, and sleek aesthetics. KEY FEATURES • Portable & Expandable – Quick assembly and dismantling for flexible workspaces. • Robust & Durable Build – Corrosion-resistant stainless steel ensures long-term reliability. • High Storage Capacity – Holds up to 300 PCBs in multiple slots. • Anti-Static Protection – Conductive castors and chains minimize ESD risks. • Heat Resistant – Withstands temperatures up to 150°C. • Smooth Mobility – 100mm conductive rubber wheels for effortless movement. • Ergonomic & Sleek Design – Efficient, space-saving, and professional aesthetics Surface Resistance: 10⁴ – 10⁹ Ω Main Material: SS 304 and Conductive PP Plate Ambient Temperature: Max. 60°C Tube Thickness: 0.9mm ± 8C

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