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'automated electronics assembly equipment'

Items tagged with 'automated electronics assembly equipment'

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Preforming Machines

Solder Paste Mixer – ET 500 SPM by Estovir Technologies Overview Solder Paste Mixer – ET 500 SPM Estovir Technologies the Solder Paste Mixer – ET 500 SPM, engineered to deliver perfect solder paste consistency before SMT production. Featuring a 45° dual-rotation system, it ensures uniform mixing, bubble removal, and stable viscosity—guaranteeing defect-free soldering results. With its compact design, adjustable mixing time, and built-in safety mechanisms, this mixer is ideal for SMT lines, PCB assembly, and high-precision electronics manufacturing. Key Features of Solder Paste Mixer – ET 500 SPM Dual 45° Rotation System: Ensures uniform paste mixing, bubble removal, and natural viscosity recovery. Adjustable Mixing Time: Set from 01 sec to 99 hrs using a digital LED display. High Capacity: Supports up to 1000g (2 × 500g cans) with Φ60–Φ67 mm diameter. High-Speed Performance: 400 RPM revolution and 150–300 RPM rotation for fast and consistent results. Safe & Reliable: Mixes paste without opening the can lid, preventing contamination and spills. Stable & Low Noise: Designed for vibration-free, quiet operation on production floors. Compact & Durable: Space-saving 400 × 400 × 520 mm design with rugged build. Energy Efficient: Runs on AC 220V, 50Hz, consuming minimal power. Why Choose of Solder Paste Mixer – ET 500 SPM? The ET 500 SPM delivers consistency, speed, and safety—three essentials for SMT assembly. Unlike manual mixing, its automated dual-rotation system provides repeatable results, eliminating human error. It is compact yet powerful, designed for continuous industrial use with minimal maintenance. Whether for domestic or imported solder paste, it ensures your SMT line runs at peak efficiency. Improves soldering quality Reduces defects caused by poor paste consistency Increases throughput with quick 3–5 min mixing Designed for long-term, reliable industrial performance Applications of Solder Paste Mixer – ET 500 SPM The ET 500 SPM Solder Paste Mixer is designed to deliver precise, uniform, and bubble-free solder paste consistency—making it an essential machine for SMT assembly lines and electronics production environments. By ensuring consistent viscosity, it reduces defects in solder joints and improves overall product reliability. Its compact yet high-capacity design makes it suitable for a wide range of industries that require precision soldering and efficient PCB assembly. SMT (Surface Mount Technology) production lines PCB manufacturing & prototyping units Consumer electronics & LED assembly Automotive electronic component manufacturing Telecommunication & networking equipment assembly Industrial and defense electronics production

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Wave Soldering Machines

Wave Soldering Machine – WSM 350 DC (Carrier Type) Advanced Dual-Wave Solution for High-Quality PCB Assembly | Estovir Technologies The Wave Soldering Machine – WSM 350 DC (Carrier Type) is a next-generation solution for modern PCB assembly lines, engineered to deliver unmatched productivity, reliability, and precision. Designed for mass PCB soldering production, it offers consistent solder joints, reduced defects, and maximum throughput, making it a trusted choice across automotive, consumer electronics, telecom, industrial equipment, and medical electronics manufacturing. Overview Wave soldering is a proven process where a PCB passes over a continuous wave of molten solder, forming strong, defect-free electrical and mechanical connections. The WSM 350 DC automates this method with dual-wave soldering, advanced PLC control, and efficient preheating, eliminating errors common in manual soldering. By integrating lead-free compatibility, robust conveyors, and intelligent control systems, it ensures faster cycle times, energy efficiency, and superior long-term performance. Key Features Dual-Wave Soldering Technology – Reduces bridging and solder skips, ensuring defect-free solder joints for dense PCBs. Advanced PLC + HMI Touchscreen Control – Real-time monitoring, easy adjustments, and digital control over conveyor speed, solder wave height, and temperature. Energy-Efficient Heating – PID + SSR controlled preheating delivers stable soldering temperatures while minimizing energy costs. Automatic Carrier Conveyor – Adjustable width system supports PCBs up to 340 mm, offering smooth, vibration-free transport. High-Performance Foam Fluxer – Precise 2–5 micron flux application with economy mode, lowering solvent and flux usage. Titanium Alloy Solder Pot – Lead-free compatible, corrosion-resistant, and long-lasting with reliable solder capacity. Efficient Ceramic Glass Preheating – Prevents thermal shock, improves soldering quality, and reduces power loss. Dual Cooling Fans – Ensures proper solder joint solidification, preventing cracks and extending PCB reliability. Integrated Cleaning & Pneumatic System – Finger cleaning unit plus precision air pressure control for consistent, contamination-free soldering. Main Components Solder Bath – Special steel or titanium construction with dual nozzles and economy mode to minimize dross. Pre-Heater – Ceramic glass heating zone with uniform distribution and thermal insulation for energy savings. Fluxing System – High-precision foam fluxer with optional spray fluxing for maximum process control. Conveyor & Carrier – Chain-driven, heat-resistant, and adjustable for different PCB sizes and component profiles. Cooling Fans – Rapid cooling to stabilize solder joints immediately after wave contact. Control Panel – PLC + HMI touchscreen with digital controls for wave height, motor speed, and solder pump. Pneumatic System – Pressure gauge and solenoid valves regulate air for fluxing and solder leveling processes. Applications PCB Assembly Lines – High-speed mass production with reliable soldering. Consumer Electronics – TVs, radios, smartphones, and home appliances. Automotive Electronics – Dashboards, ECUs, and sensor modules requiring long-term reliability. Industrial Automation – Controllers, power supplies, and industrial boards. Telecom Devices – Routers, switches, and networking modules. Medical Electronics – Diagnostic systems and precision healthcare devices. Advantages High-Speed Production – Optimized for large-scale PCB assembly. Defect-Free Joints – Dual-wave technology ensures bridging-free results. Energy Efficient – Smart heating cuts operational costs. Durability – Long-lasting solder pot and robust machine design. User-Friendly – Touchscreen control with simple operation. Low Maintenance – Reliable components minimize downtime. Flexible PCB Handling – Adjustable carrier system supports varied board sizes. Lead-Free Ready – Meets RoHS and modern compliance standards. Standard Accessories (Included) Operation software Heating unit Fingers (10 pcs) Chain lock Fuse & relays Solid state relay Air control valve K-type thermocouple User manual Tool case set Why Choose Estovir Technologies? With years of expertise in electronics manufacturing equipment, Estovir Technologies provides cutting-edge wave soldering solutions, backed by fast delivery, reliable service, and long-term support. The WSM 350 DC ensures efficiency, quality, and durability, making it the perfect partner for modern PCB manufacturing. Wave Soldering Machine, Dual-Wave Soldering, PCB Assembly Equipment, Automatic Wave Soldering, Lead-Free PCB Soldering Machine, High-Speed PCB Manufacturing, SMT and Through-Hole Soldering

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wire processing

Key Features of Digital wire cutting, stripping & twisting machine AWS 220T High-Speed Precision Flexible Cutting Range: Adjustable from 0.1 to 9999 mm for both short wires and long cable applications. Accurate Stripping: Stripping length adjustable from 0.1 to 99 mm, suitable for a variety of insulation types. Precise Twisting: Twisting length from 0.1 to 99 mm, ensuring consistent and uniform wire preparation. Dual-Wire Operation Simultaneous Processing: Cuts, strips, and twists two wires at the same time, doubling throughput. Uniform Results: Maintains consistent accuracy even at high processing speeds. Durability & Compact Design Industrial Build Quality: Equipped with robust components for continuous operation. Space-Saving Footprint: Compact structure (570 × 380 × 440 mm) allows easy installation in assembly lines. Energy-Efficient Performance Low Power Consumption: Operates on 220V AC, 50 Hz, 200W supply. Reduced Maintenance: Designed with durable materials to minimize downtime. User-Friendly Digital Controls Simple Configuration: Easy-to-use digital panel for setting cut, strip, and twist parameters. Operator Comfort: Automated process reduces manual effort and fatigue. Applications of Digital wire cutting, stripping & twisting machine AWS 220T Electronics Assembly Lines: Delivers reliable preparation of wires for PCB connections and soldering. Cable Manufacturing & Harness Production: Automates multi-step wire processing for efficient harness assembly. Industrial Wire Processing: Handles PVC, Teflon, silica gel, and glass fibre insulated wires with accuracy. Automation & Precision Work: Ensures repeatable, precise processing in automated production environments. Mass Production Environments: Enhances throughput and consistency with dual-wire operation. Why Choose Digital wire cutting, stripping & twisting machine AWS 220T? Proven Performance: High-speed, accurate results across diverse applications. Durability Assured: Industrial-grade build ensures long service life. Compact & Powerful: Offers cutting, stripping, and twisting in one compact machine. Advanced Features: Dual-wire capability and digital control interface for versatility. Comprehensive Support: Backed by Estovir Technologies' technical expertise and after-sales service.

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wire processing

Digital Wire Cutting & Stripping Machine – AWS 220 Overview of Digital Wire Cutting & Stripping Machine – AWS 220 The Digital Wire Cutting & Stripping Machine – AWS 220 by Estovir Technologies is a next-generation, high-efficiency solution for modern industrial wire processing. Designed to deliver speed, accuracy, and reliability, it eliminates manual errors while streamlining production. As an automatic wire cutting and stripping machine, it ensures consistent results across high-volume operations, saving time and reducing labor costs. ital Wire Cutting & Stripping Machine – AWS 220 With support for wire diameters from AWG 16 to 32, the AWS 220 handles cutting lengths from 0.1 mm up to 9999 mm and stripping lengths from 0.1 mm to 99 mm. Its dual-wire feeding mechanism allows simultaneous cutting and stripping of two wires, doubling productivity. Equipped with hard tungsten steel blades and a 4-drive system, it ensures long service life and repeatable accuracy.ital Wire Cutting & Stripping Machine – AWS 220 Compact in design (450 × 480 × 340 mm, 32 kg) yet robust in build, the AWS 220 integrates smoothly into electronics assembly, cable harness manufacturing, and industrial automation. With processing speeds up to 3000–8000 pcs/h, it is a reliable choice for industries that demand efficiency, precision, and scalability. Key Features of Digital Wire Cutting & Stripping Machine – AWS 220 High-Speed Precision Flexible Cutting Range: Adjustable from 1 to 9999 mm, suitable for both small wires and long cable production. Accurate Stripping: Stripping length from 1 to 99 mm, compatible with multiple insulation types. Dual-Wire Operation Simultaneous Cutting: Can process two wires at once, significantly improving throughput. Uniform Results: Maintains high accuracy across all wires, even at maximum speed. Durability & Compact Design Strong Build: Uses hard tungsten steel blades and a 4-drive system for stable and long-lasting performance. Space-Saving Design: Lightweight and compact, easy to install in production lines. Energy-Efficient Performance Low Power Use: Operates on 220V AC single-phase supply, ensuring energy savings. Reduced Maintenance: Designed with durable components to minimize downtime. User-Friendly Digital Controls Easy Configuration: Simple digital panel for adjusting length, stripping depth, and processing speed. Operator Comfort: Automated process reduces manual fatigue and errors. Half Stripping Capability Partial Insulation Removal: Supports half stripping for crimping, soldering, and specialized assembly requirements. Higher Flexibility: Eliminates the need for manual adjustments in multi-step production setups. Multiprocessing Functionality Process Multiple Wire Types: Handles different wire materials and lengths within a single cycle. Improved Efficiency: Minimizes downtime by enabling versatile operations in continuous production. Applications of Digital Wire Cutting & Stripping Machine – AWS 220 The AWS 220 is widely used in industries where accuracy, speed, and consistency are critical for productivity. Its versatility makes it suitable for a range of applications, from electronics to heavy industrial manufacturing. Electronics Assembly Lines – Ensures reliable wire cut and strip operations for PCB connections and soldering. Cable Manufacturing & Harness Production – Automates wire preparation for efficient, large-scale harness assembly. Industrial Wire Processing – Handles PVC, and glass fibre cables with precision. Automation & Precision Work – accuracy in both manual assembly and automated systems. Mass Production Environments – Boosts throughput with dual-wire operation and multiprocessing. Why Choose AWS 220? By selecting the AWS 220, manufacturers gain a high-performance wire cutting and stripping machine that delivers both reliability and productivity. Backed by Estovir Technologies’ expertise, it is a trusted tool for industries worldwide. Proven Performance – Delivers high-speed, accurate results in demanding production environments. Durability Assured – Built with strong materials and tungsten steel blades for long-term reliability. Compact & Efficient – Provides maximum output with minimal floor space. Advanced Features – Includes dual-wire operation, half stripping, and multiprocessing for flexibility. Full Support – Backed by expert technical assistance and after-sales service.

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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LEAD CUTTING

Automatic PCB Lead Cutting Machine – LC A66 The LC A66 Automatic PCB Lead Cutting Machine by Estovir Technologies is engineered for post-solder lead trimming in high-volume PCB assembly lines. Using a conveyor chain mechanism, the machine automatically clamps and transports PCBs towards a high-speed tungsten carbide blade (LC TC 250) for accurate and uniform lead cutting. Built with a wrap prevention device, it ensures damage-free processing, making it the perfect choice for electronics, consumer goods, and automotive PCB manufacturing. With a spindle speed of 4500 RPM and adjustable conveyor control, the LC A66 delivers unmatched speed, safety, and precision. Specifications Model: LC A66 Operation Type: Automatic (conveyor-based feed) Cutting Blade: LC TC 250 Tungsten Carbide (Ø250 mm OD, 70 mm ID, Thickness 3.5 mm) PCB Thickness: 0.8 – 2.5 mm Max PCB Size: 500 × 300 mm Cutting Height: 0.6 mm minimum Spindle Speed: 4500 RPM Main Motor Power: ¾ HP Conveyor Speed: 0–3 m/min (adjustable) Power Supply: 220V AC, 50 Hz Dimensions: 740 X 565 X 755 mm Machine Weight: 115 Kg Key Features of Automatic PCB Lead Cutting Machine LC A66 Automatic PCB Transportation Conveyor chain clamps securely hold and transport PCBs into the cutting blade. Reduces manual handling and boosts efficiency in production lines. High-Speed Tungsten Carbide Blade (LC TC 250) Equipped with a 250 mm outer diameter, 70 mm ID, 3.5 mm thickness blade. Blades are re-sharpenable, ensuring long-term cost savings and consistent performance. Wrap Prevention System Special device prevents bending or damage to PCBs during cutting. Guarantees clean finishing, even on thin and delicate boards. Flexible & Adjustable Operation Conveyor speed adjustable between 0–3 m/min for different workloads. Cutting height as low as 6 mm, suitable for multiple PCB thicknesses (0.8–2.5 mm). Durable Industrial Build Weighing 115 kg, it is designed for continuous factory-floor operation. Rugged body ensures stability and vibration-free cutting. Why Choose LC A66? Boosts production speed with fully automated PCB handling. Guarantees precise, uniform lead cutting for a professional finish. Prevents PCB damage with integrated wrap-prevention system. Compact, space-saving design ideal for industrial production lines. Uses reliable LC TC 250 tungsten carbide blades, ensuring durability. Trusted by global electronics manufacturers for quality and efficiency. Applications of Automatic PCB Lead Cutting Machine LC A66 PCB assembly lines for consumer electronics and LED products. Automotive electronic module production. High-volume industrial PCB manufacturing. Contract electronic assembly services. Maintenance & Blade Information Blade Maintenance – The LC TC 250 tungsten carbide blade can be re-sharpened using the LC G250 blade sharpening machine, ensuring consistent long-term performance. Low Maintenance Design – Built with minimal moving parts and a rugged frame, the LC A66 requires very little upkeep. Operator Safety – Manual push-handle feeding ensures safe PCB handling during operation.

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Preforming Machines

Automatic Loose Radial Lead Cutter – ARP 366 by Estovir Technologies The ARP 366 Automatic Loose Radial Lead Cutter by Estovir Technologies is a high-performance machine engineered for capacitor and loose radial component processing. Designed for mass production environments, it automates the trimming of radial component leads with remarkable precision. With an impressive output capacity of 2500–4000 pcs/hr, the ARP 366 boosts productivity while maintaining accuracy and reliability. Built with a sturdy industrial-grade frame, this 145 kg unit is ideal for factory floor integration in large-scale electronics manufacturing. Technical Specfication Model: ARP 366 Component Types: Capacitors, LED & Loose Radial Components Component Body Diameter: 3–15 mm Component Height: 3–18 mm Lead Diameter: Ø0.4 – Ø1.0 mm Output Capacity: 2500–4000 pcs/hr Bowel Feeder Diameter: Ø 380 mm Air Pressure: 30 PSI Power Supply: 220V AC, 50 Hz Dimensions: 830 × 550 × 1100 mm Weight: 145 Kg Components Forming Specification: A (Component Body Diameter): 3–15 mm H (Component Height): 3–18 mm W (Lead Diameter): Ø 0.4 – Ø1.0 mm Key Features of Automatic Loose Radial Lead Cutter – ARP 366 High-Speed Cutting Consistent output of 2500–4000 pcs/hr. Maintains precision without slowing down production. Wide Compatibility Handles body diameters of 3–15 mm and height of 3–18 mm. Supports lead diameters from Ø0.4 – Ø1.0 mm. Precision Mechanism Ensures uniform, damage-free cuts. Optimized for delicate components like capacitors. Heavy-Duty Design Industrial-grade structure for continuous use. Withstands long production cycles without performance drop. Compact & Efficient Integration Small footprint (830 × 550 × 1100 mm) saves space. Easy relocation and setup on existing production lines. Advanced Bowl Feeder System Ø 380 mm feeder bowl ensures stable feeding. Reduces downtime by automating component flow. User-Friendly Operation Equipped with a simple control panel. Quick adjustments with minimal operator training. Applications of Automatic Loose Radial Lead Cutter – ARP 366 Capacitor and loose radial component processing in mass production. PCB and electronics manufacturing lines requiring precise trimming. Consumer electronics component preparation and lead cutting. Industrial electronic assembly units with continuous operations. Automated capacitor packaging and sorting facilities. Automated capacitor packaging facilities Why Choose Automatic Loose Radial Lead Cutter – ARP 366 High-speed cutting with 2500-4000pcs/hrs output. Precise, uniform cuts without component damage. Heavy-duty design for continuous industrial use. Compact footprint for easy production line integration. User-friendly controls for quick setup and operation. Trusted by global electronics manufacturers.

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PCB Cutting

PCB Separator 6 Blade – EMS 1200 V Cut by Estovir Technologies The EMS 1200 V Cut is an industrial-grade PCB depaneling machine equipped with a 6-blade precision cutting system. Unlike smaller dual-blade machines, the 6 Blade version is designed for high-volume, large-format PCB panels, making it perfect for electronics manufacturers who need speed, accuracy, and scalability. With a cutting speed of up to 20 meters per minute, it can handle even the most demanding production environments. Its straight-line cutting mechanism ensures clean and consistent results, while its adjustable blade speed allows customization based on PCB material and thickness (up to 3 mm). Compact yet powerful, the EMS 1200 V Cut provides stress-free separation, ensuring solder joints and delicate SMT components remain intact. Key Features of EMS 1200 V Cut PCB Separator Every feature of this machine has been engineered with electronics manufacturing challenges in mind. Six-Blade Precision Cutting Equipped with 6 high-quality blades for accurate separation Handles large PCB panels with fast cutting lines simultaneously Reduces cycle time and increases productivity Adjustable Cutting Speed Cutting speed up to 20 meters per minute Ensures flexibility for diverse manufacturing requirements Stress-Free PCB Handling Minimizes mechanical stress on PCBs Prevents micro-cracks in solder joints and tracks Protects sensitive SMT and through-hole components Straight-Line Cutting Accuracy Provides clean, uniform cuts along V-grooves Eliminates rough edges, burrs, or misaligned breaks Improves product quality and assembly reliability Compact & Durable Build Dimensions: 2430 × 375 × 280 mm Compact footprint despite handling large PCBs Built with industrial-grade materials for long-term durability Easy-to-Use Interface Simple, intuitive controls for operator-friendly use Requires minimal training, reducing skilled labor dependency Built-in safety features for secure operation Energy-Efficient Design Operates on 220V AC, 50 Hz standard power Low energy consumption compared to manual/semi-automatic methods Cost-effective with reduced operational expenses Applications of PCB Separator 6 Blade – EMS 1200 V Cut The EMS 1200 V Cut is versatile and designed for industries that demand bulk production of high-quality PCBs. Electronics Manufacturing – Smartphones, telecom equipment, consumer gadgets. LED Lighting Industry – Separation of long LED strips, panels, and aluminium PCBs. Automotive Electronics – Dashboards, infotainment systems, safety boards. Industrial Electronics – Control units, automation boards, industrial sensors. Appliances & Consumer Devices – TVs, washing machines, refrigerators, smart appliances. EMS & Contract Manufacturing Units – High-volume, multi-client PCB production. Its six-blade system makes it especially useful for large PCB panels where multiple boards are separated in a single operation. Why Choose the PCB Separator 6 Blade – EMS 1200 V Cut? When compared to manual depaneling or smaller machines, the EMS 1200 V Cut offers clear advantages: High Productivity Six blades enable fast cuts in a single pass Handles large PCB panels quickly and efficiently Protects Your Investment Prevents PCB damage, reducing scrap rates Saves money on rework and defective boards Flexible & Scalable Adjustable speed accommodates different PCB types Suitable for both small and high-volume batches User-Friendly & Safe Easy to operate, reducing training time Safety features protect operators in high-speed environments Compact Yet Industrial-Grade Small footprint with heavy-duty, continuous-use capability Ensures consistent performance in demanding production setups

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