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Items tagged with 'mass production jumper forming'

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Preforming Machines

Automatic Jumper Forming Machine – JMP 681 by Estovir Technologies The JMP 681 Automatic Jumper Forming Machine by Estovir Technologies is engineered for high-speed and precision forming of Tin Wire/ Copper Wire/Soft Wire used in PCB assembly and electronics manufacturing. This fully automatic machine streamlines the cutting, bending, and forming process, ensuring uniform quality, efficiency, and reduced manual labor in production lines. Compact, durable, and easy to integrate, the JMP 681 is the perfect solution for mass production of jumper wires with consistent accuracy. Key Features of Automatic Jumper Forming Machine – JMP 681 High Output Capacity Produces up to 6500 jumper wires per hour, ideal for large-scale production. Ensures faster turnaround and optimized workflow. Fully Automatic Operation Eliminates manual cutting and bending. Guarantees consistent, repeatable quality across all components. Compact & Durable Design Dimensions: 320 × 300 × 450 mm, Weight: 37 Kg. Easy to integrate into existing production setups with minimal space requirement. Precision Wire Forming Handles tin wires of Ø 0.4 – Ø 0.7 mm with accurate bending and shaping. Ensures reliable jumper connections for electronics assemblies. Customizable Settings Adjustable jumper length, bend angle, and leg height. Flexible to meet different PCB design requirements. Applications of Automatic Jumper Forming Machine – JMP 681 PCB & Electronics Assembly Lines – Streamlined jumper wire forming for circuit boards. Consumer Electronics Manufacturing – Reliable for devices requiring precision wiring. Automotive Electronics – Consistent performance in high-demand automotive circuits. Industrial Electronics – Supports mass production with uniform accuracy. Contract Manufacturing Units – High output capacity makes it suitable for outsourcing projects. Why Choose JMP 681? High-volume output for mass production Operator-friendly with minimal manual work Compact, durable, and easy-to-integrate design Cost-efficient solution reducing labor and errors Backed by Estovir Technologies – Trusted in Electronics Manufacturing

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Preforming Machines

Automatic Forming for Taped Axials (Horizontal) – UAP 301 H by Estovir Technologies The UAP 301 H (Automatic Forming for Taped Axial Components) by Estovir Technologies is an advanced motorized machine designed for automatic cutting and U-shape forming of taped axial components. Engineered for modern SMT lines, it delivers consistent, high-speed performance with minimal manual intervention, making it ideal for high-volume PCB manufacturing and electronic component processing. Key Features of Automatic Forming for Taped Axials (Horizontal) - UAP 301 H Motorized Automatic Operation:Significantly reduces manual effort while increasing output and consistency. High-Speed Processing: Delivers up to 14,000 components per hour, ideal for mass production environments. Accurate and Repeatable U-Forming: Ensures precise U-shape forming with consistent pitch and lead spacing for horizontal mounting. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Adjustable Speed Control: Fine-tune forming speed to suit varying component types and line speeds. Compact & Rugged Design: Industrial-grade build with a compact footprint (500 × 195 × 195 mm), saving valuable floor space. Low Power Consumption: Runs on 220V AC, 50Hz with minimal power usage (3A–5A) for round-the-clock operation. Low Maintenance: Designed for 24/7 industrial use with simple maintenance routines. Technical Specifications Model: UAP 301 H Operation Type: Motorized Forming Type: Horizontal U-Shape Bend Lead Diameter: 0.4 mm to 1.37 mm (soft wire) Component Power: 3A & 5A Diode Output Capacity: 14000 pcs/hr Speed Control: Adjustable Power Supply: 220V AC, 50 Hz Power Consumption: 3A – 5A Dimensions: 500 X 195 X 195 mm Weight: 20 kg

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Preforming machine

Automatic Forming for Taped Axials (Vertical) – UAP 301 V The UAP 301 V by Estovir Technologies is an advanced motorized machine designed for automatic cutting and V-shape forming of taped axial components. Engineered for modern SMT lines, it delivers consistent, high-speed performance with minimal manual intervention, making it ideal for high-volume PCB manufacturing and electronic component processing. Key Features of Automatic Forming for Taped Axials (Vertical) – UAP 301 V • Motorized Automatic Operation Significantly reduces manual effort while increasing output and consistency. • High-Speed Processing Delivers up to 14,000 components per hour, ideal for mass production environments. • Accurate and Repeatable V-Forming Ensures precise bending with consistent pitch and lead spacing for vertical mounting. • Supports Lead Diameters Up to 1.37mm Accommodates various component sizes, making it highly adaptable to different production requirements. • Adjustable Speed Control Fine-tune forming speed to suit varying component types and line speeds. • Compact & Rugged Design Industrial-grade build with a compact footprint (500 × 195 × 195 mm), saving valuable floor space. • Low Power Consumption Runs on 220V AC, 50Hz with minimal power usage (3A–5A) for round-the-clock operation. • Low Maintenance Designed for 24/7 industrial use with simple maintenance routines. Applications • The UAP 301 V is suitable for various electronics manufacturing applications: • SMT production lines • PCB assembly facilities • Automotive and industrial electronics • Component forming for LED and consumer electronics • Component packaging and lead processing units Product Specifications - Model : UAP 301 V Operation Type : Motorized Forming Type : Vertical V-Shape Bend Lead Cutting Diameter : Ø 0.4 mm – Ø 1.37 mm (Soft Wire) Output Capacity : Up to 14,000 pcs/hr Speed Control : Adjustable Power Supply : 220V AC, 50 Hz Power Consumption : 3A – 5A Machine Dimensions : 500 mm × 195 mm × 195 mm Machine Weight : 20 kg Component Forming Parameters: • A (Lead Length): 4–18 mm • B (Lead Spacing from Body): 2.5–10 mm • C (Body Gap): Minimum 3 mm between component body and bend • D (Component Body Diameter): 1.5–8 mm • W (Lead Wire Diameter): 0.35–1 mm • P (Pitch Between Leads): 2.5–13.5 mm • H (Overall Height): A + B + C Why Choose UAP 301 V? • Designed for effortless high-volume forming • Compact, reliable, and energy-efficient • Trusted by professionals for its durability and accuracy • Backed by Estovir Technologies' proven expertise in lead forming systems

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Throughout the years, we have been serving our esteemed customers a large stock of Loose Radial Lead Cutter. We assemble the offered equipment to ensure easy and excellent cutting of leads for installation purpose. Our cutters are well integrated with powerful and supreme quality of materials sourced from reliable market vendors. The entire line of Loose Radial Lead Cutter is adjustable in terms of cutting variable size leads. Features: User friendly design Integrated with adjustable frames Require low maintenance Technical Specifications Power 220V AC, 50Hz Dimensions L-500, W-400, H-450mm Weight 30 kg

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Preforming Machines

PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies Overview PCB Separator 2 Blade – EMS 806 V Cut The PCB Separator 2 Blade – EMS 806 V Cut by Estovir Technologies is an industrial-grade solution engineered for precision PCB depaneling. Designed specifically for V-groove and SMT boards, it delivers stress-free separation without damaging solder joints, delicate components, or PCB substrates. With its adjustable dual-blade system, compact footprint, and low-noise operation, this separator ensures consistent performance across high-volume PCB assembly lines. Built for speed, durability, and operator safety, the EMS 806 V Cut is a trusted choice for manufacturers aiming to increase output while maintaining top-quality standards. Key Features of PCB Separator 2 Blade – EMS 806 V Cut Each feature of the EMS 806 V Cut is designed with manufacturers’ challenges in mind. Dual-Blade Precision Cutting The dual-blade system guarantees clean, burr-free separation of PCBs. Ensures uniform cuts across long production runs. Adjustable Blade Depth Control Operators can fine-tune blade height for different PCB thicknesses (up to 3 mm). Prevents overcutting, ensuring safe handling of sensitive SMT components. Stress-Free PCB Handling Reduces mechanical strain on boards. Protects solder joints, preventing cracks or micro-fractures during cutting. High-Speed, Low-Noise Operation Cutting speed up to 15 meters per minute, ideal for large batches. Low operational noise meets industrial safety standards. Universal PCB Compatibility Handles V-cut, scored, and SMT PCBs of various lengths. Suitable for LED PCBs, telecom boards, consumer devices, and automotive electronics. Compact, Ergonomic Design Occupies minimal floor space (350 × 330 × 410 mm). Easy to install, move, and operate in busy production lines. Energy-Efficient and Durable Operates on standard 220V AC, 50 Hz Consumes minimal energy while ensuring long-term reliability. Applications of PCB Separator 2 Blade – EMS 806 V Cut The EMS 806 V Cut is versatile, making it ideal for industries that demand fast, precise PCB depaneling. Electronics Manufacturing → Clean separation of PCBs for consumer devices, telecom equipment, and industrial electronics. LED Lighting Industry → Depaneling LED PCBs without stress or component damage. Automotive Electronics → Ensures robust separation for advanced driver-assist systems, dashboards, and control boards. Appliances & Consumer Devices → Reliable depaneling for mass production of household and smart devices. EMS & PCB Assembly Lines → Widely used by contract manufacturers (EMS companies) for batch processing. Its versatility makes it a core machine in modern SMT production setups. Why Choose the PCB Separator 2 Blade – EMS 806 V Cut? Engineered for Speed & Accuracy With a cutting speed of 15 m/min, it boosts productivity while maintaining precision. Protects Your Investment By preventing PCB stress and component damage, it reduces scrap rates and saves costs. Compact & Operator-Friendly Lightweight and ergonomic, requiring minimal training for operators. Reliable & Long-Lasting Rugged industrial construction designed for continuous production cycles. Low Maintenance Simple design means minimal downtime and lower operating costs. To further streamline operations, Estovir Technologies offers a complete range of manual and automatic preforming machines to handle different requirements:

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Preforming Machines

Automatic Loose Radial Lead Cutter – ARP 366 by Estovir Technologies The ARP 366 Automatic Loose Radial Lead Cutter by Estovir Technologies is a high-performance machine engineered for capacitor and loose radial component processing. Designed for mass production environments, it automates the trimming of radial component leads with remarkable precision. With an impressive output capacity of 2500–4000 pcs/hr, the ARP 366 boosts productivity while maintaining accuracy and reliability. Built with a sturdy industrial-grade frame, this 145 kg unit is ideal for factory floor integration in large-scale electronics manufacturing. Technical Specfication Model: ARP 366 Component Types: Capacitors, LED & Loose Radial Components Component Body Diameter: 3–15 mm Component Height: 3–18 mm Lead Diameter: Ø0.4 – Ø1.0 mm Output Capacity: 2500–4000 pcs/hr Bowel Feeder Diameter: Ø 380 mm Air Pressure: 30 PSI Power Supply: 220V AC, 50 Hz Dimensions: 830 × 550 × 1100 mm Weight: 145 Kg Components Forming Specification: A (Component Body Diameter): 3–15 mm H (Component Height): 3–18 mm W (Lead Diameter): Ø 0.4 – Ø1.0 mm Key Features of Automatic Loose Radial Lead Cutter – ARP 366 High-Speed Cutting Consistent output of 2500–4000 pcs/hr. Maintains precision without slowing down production. Wide Compatibility Handles body diameters of 3–15 mm and height of 3–18 mm. Supports lead diameters from Ø0.4 – Ø1.0 mm. Precision Mechanism Ensures uniform, damage-free cuts. Optimized for delicate components like capacitors. Heavy-Duty Design Industrial-grade structure for continuous use. Withstands long production cycles without performance drop. Compact & Efficient Integration Small footprint (830 × 550 × 1100 mm) saves space. Easy relocation and setup on existing production lines. Advanced Bowl Feeder System Ø 380 mm feeder bowl ensures stable feeding. Reduces downtime by automating component flow. User-Friendly Operation Equipped with a simple control panel. Quick adjustments with minimal operator training. Applications of Automatic Loose Radial Lead Cutter – ARP 366 Capacitor and loose radial component processing in mass production. PCB and electronics manufacturing lines requiring precise trimming. Consumer electronics component preparation and lead cutting. Industrial electronic assembly units with continuous operations. Automated capacitor packaging and sorting facilities. Automated capacitor packaging facilities Why Choose Automatic Loose Radial Lead Cutter – ARP 366 High-speed cutting with 2500-4000pcs/hrs output. Precise, uniform cuts without component damage. Heavy-duty design for continuous industrial use. Compact footprint for easy production line integration. User-friendly controls for quick setup and operation. Trusted by global electronics manufacturers.

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Preforming Machines

Manual Forming for Taped Axials (Vertical) – MAP 301 V by Estovir Technologies Estovir Technologies introduces the MAP 301 V—a compact, efficient machine designed for manual forming of taped axial components into a vertical V-shape. The unit is ideal for dense PCB assemblies where vertical mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 V is best suited for medium-volume production across electronics, automotive, and assembly industries. Technical Specification: Model: MAP 301 V Operation Type: Manual Forming Type: Vertical V-Shape Bend Lead Diameter: Ø 0.4 mm to Ø 1.37 mm (soft wire) Component Power: 3A & 5A Diode Output Capacity: 10,000 – 18,000 pcs/hr Dimensions: 250 × 250 × 200 mm Weight: 5 kg Component Forming Parameters: A (Lead Length) 4–18 mm B (Lead Spacing from Body) 5–10 mm C (Body Gap (Min. distance between component body and bend) Minimum 3 mm D (Component Body Diameter) 5–8 mm W (Lead Wire Diameter) 0.35–1 mm P (Pitch Between Leads) 5–13.5 mm H (Overall Height) A + B + C Key Features of Manual Forming for Taped Axials (Vertical) – MAP 301 V High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision V-Shape Lead Forming: Forms components into a consistent vertical V-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (190 mm × 175 mm × 190 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance.

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Preforming Machines

Manual Forming for Taped Axials (Horizontal) – MAP 301 H by Estovir Technologies Estovir Technologies introduces the MAP 301 H—a compact, efficient machine designed for manual forming of taped axial components into a vertical U-shape. The unit is ideal for dense PCB assemblies where horizontal mounting is essential. It is manually operated through a crank, ensuring complete control and precise lead formation. The MAP 301 H is best suited for medium-volume production across electronics, automotive, and assembly industries. Key Features of Manual Forming for Taped Axials (Horizontal) – MAP 301 H High-Speed Output: Delivers an output capacity of up to 18,000 pieces per hour, enabling fast and efficient production. Precision H-Shape Lead Forming: Forms components into a consistent vertical U-shape, ideal for densely populated circuit boards. Manual Crank Operation: Manual operation via crank handle provides enhanced control and accuracy without relying on electricity. Supports Lead Diameters Up to 1.37mm: Accommodates various component sizes, making it highly adaptable to different production requirements. Compact Machine Design: Its compact footprint (250 X 250 X 200 mm) saves space on the production floor. Rugged Industrial Build: Built with durable materials for vibration-free operation and long-term stability in industrial conditions. Quick Changeover Capability: Allows fast pitch and leg length adjustments, significantly reducing downtime during component changeovers. Low Maintenance Requirement: Designed with simplicity in mind, requiring minimal maintenance while maintaining high performance. Why Choose Manual Forming for Taped Axials (Horizontal) – MAP 301 H? The MAP 301 H offers the perfect balance of precision, control, and productivity. Its manual crank operation provides the operator with full control, allowing for fine-tuning and customization during forming. Built with a compact, heavy-duty frame, it supports small-to-mid-scale operations that demand consistency and reliability. Whether you’re handling dense PCBs or varied lead sizes, this machine is engineered to perform. Perfect for small spaces and mobile workstations Eliminates need for electrical setup Ideal for continuous use in industrial environments Easy to operate, adjust, and maintain Designed by Estovir Technologies for long-term value Applications of Manual Forming for Taped Axials (Horizontal) – MAP 301 H MAP 301 H is widely used in manufacturing environments that require Horizontal lead forming: Electronics and PCB manufacturing lines Automotive electronic assembly units Industrial component forming and processing setups Consumer electronics and LED-based systems Component packaging and reshaping facilities Product Type Compatibility: Axial leaded components in taped form Automatic Grade: Manual (non-electric, fully mechanical)

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PCB soldering

Automatic DIP Soldering Machine – 14″ X 18″ by Estovir Technologies Automatic DIP Soldering Machine – 14 X 18″ Estovir Technologies introduces a high-performance Automatic DIP Soldering Machine – 14″ X 14″ machine tailored for modern electronics manufacturing. With cutting-edge features and durable design, it ensures consistent soldering outcomes with minimal manual input. Whether you’re scaling production or refining prototypes, this machine delivers dependable results every time. Why Choose Estovir Automatic DIP Soldering Machine – 14″ X 18″ – Benefits You Can Count On Estovir’s Automatic DIP Soldering Machine – 14″ X 18″ is engineered to deliver efficiency, reliability, and long-term performance. It’s designed with the needs of high-speed electronics production in mind and guarantees consistent results across multiple batches. Here’s why it stands out: Superior Soldering Accuracy The system delivers precise and uniform solder joints, minimizing the risk of cold joints, solder bridges, or incomplete connections. Enhanced Productivity With reduced manual intervention and fast processing, it significantly increases production throughput for both small and large batch volumes. Optimized Energy Use Advanced thermal control and efficient power usage reduce overall operational costs without compromising performance. Labor Cost Reduction By automating soldering, the machine reduces dependence on manual labor, lowering staffing needs while maintaining high-quality output. Consistent Quality Across Batches Whether it’s your first PCB or the hundredth, every board is soldered with the same precision thanks to digital timing and temperature regulation. Low Maintenance, High Uptime Designed with durable parts and easy access panels, this machine ensures fewer breakdowns and quick servicing, boosting uptime. Eco-Conscious Design With efficient energy use and minimal solder waste, it supports sustainable production practices. Key Features of Automatic DIP Soldering Machine – 14″ X 18″ Each unit from Estovir Technologies integrates industry-leading innovations that simplify soldering tasks and enhance reliability: Digital Temperature Controller The solder bath is precisely maintained with a digital controller, ensuring consistent heat distribution and preventing thermal shock to components. This feature is crucial for sensitive or multi-layer PCBs. Electronic Dwell Timer Set and automate soldering time with pinpoint accuracy. This ensures that every component is exposed to the solder for the exact duration required, improving solder strength and reliability. Fast Heat-Up Time With heat-up times of just 35 minutes, the machine quickly reaches optimal temperature, reducing idle time and enabling faster job starts. Rugged Industrial Build Crafted from high-grade materials, the machine withstands long production hours in demanding factory environments, ensuring years of reliable performance. Mechanical Depth Adjustment Users can easily adjust the soldering depth to suit various PCB thicknesses. This helps accommodate diverse board layouts without needing different equipment. Multi-Board PCB Carrier The versatile PCB carrier allows multiple boards to be loaded at once, boosting efficiency in batch soldering without compromising quality. Compact Footprint Despite its powerful capabilities, the machine fits neatly in most workspaces, making it suitable even for smaller production units or labs. Low Operating Noise Designed for quiet operation, it maintains a safe and comfortable working environment for technicians and operators. Automatic DIP Soldering Machine – 14″ X 18″ Applications This solution is ideal for: Consumer electronics manufacturing LED lighting assemblies Automotive electronics Telecommunication equipment Power supply units R&D labs and prototyping centers No matter the scale, Estovir’s Automatic DIP Soldering Machine delivers uniform results across every application. Estovir Technologies presents the Automatic DIP Soldering Machine – 14″ X 18″– engineered for speed, accuracy, and consistency in mass PCB soldering. Our machine offers excellent thermal stability, precise temperature control, and an advanced PCB carrier system. With intuitive digital controls and robust safety mechanisms, it simplifies soldering tasks across production lines. Ideal for electronics manufacturers, repair centers, and prototyping units, it boosts throughput while reducing soldering defects. Get superior quality, less manual intervention, and optimized energy usage in every batch.

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